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Aircraft Fuel System Repair Jobs (NOW HIRING)

Kalitta Air, LLC

Fuel Cell

Oscoda, MI · On-site

A minimum of 1-2 years previous experience performing modification and repairs of aircraft fuel cells and systems preferred but not necessary. * Reports to the Facility Supervisor and/or Facility ...

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Aircraft Fuel System Repair information

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$61

How much do aircraft fuel system repair jobs pay per hour?

As of Aug 4, 2026, the average hourly pay for aircraft fuel system repair in the United States is $38.78, according to ZipRecruiter salary data. Most workers in this role earn between $26.68 and $49.04 per hour, depending on experience, location, and employer.

What is an aircraft fuel system repair technician?

An Aircraft Fuel System Repair technician is a specialized aviation maintenance professional responsible for inspecting, maintaining, and repairing the fuel systems of aircraft. This includes working on components such as fuel tanks, pumps, valves, and lines to ensure the safe and efficient delivery of fuel to the aircraft's engines. These technicians use a variety of tools and diagnostic equipment to identify leaks or malfunctions, perform necessary repairs, and conduct routine inspections according to strict safety and regulatory standards. Their work is essential to ensuring that aircraft operate safely and efficiently.

What are some common challenges faced by professionals in aircraft fuel system repair roles?

Professionals working in Aircraft Fuel System Repair often encounter challenges such as diagnosing complex fuel leaks, working in confined or awkward spaces, and adhering to strict safety and environmental regulations. The role requires meticulous attention to detail to ensure all repairs meet aviation standards and prevent potential hazards. Additionally, technicians frequently collaborate with engineers and maintenance teams, so strong communication skills and the ability to interpret technical manuals are essential for success.

What are the key skills and qualifications needed to thrive as an aircraft fuel system repair technician?

To thrive as an Aircraft Fuel System Repair technician, you need a solid understanding of aircraft fuel systems, mechanical aptitude, and typically a relevant certification such as Airframe and Powerplant (A&P) or military technical training. Familiarity with diagnostic tools, maintenance manuals, leak detection equipment, and safety protocols is essential. Attention to detail, problem-solving abilities, and effective teamwork are critical soft skills in this role. These skills and qualities ensure repairs are performed safely and accurately, minimizing risk and maintaining aircraft reliability and compliance.

What is the difference between Aircraft Fuel System Repair vs Aircraft Avionics Technician?

AspectAircraft Fuel System RepairAircraft Avionics Technician
CertificationsFAA Airframe & Powerplant (A&P) license, specialized fuel system trainingFAA A&P license, avionics-specific certifications
Work EnvironmentAircraft maintenance hangars, fuel systems, and fuel tanksAircraft cockpits, electronic systems, and communication equipment
Industry UsageAircraft maintenance, fuel system repair, safety inspections

Aircraft Fuel System Repair specialists focus on maintaining and repairing fuel systems to ensure safe and efficient fuel delivery. In contrast, Aircraft Avionics Technicians work on electronic systems, including navigation and communication equipment. Both roles require FAA certifications and often work in similar maintenance environments, but their technical focus differs significantly.

More about Aircraft Fuel System Repair jobs
What are the most commonly searched types of Aircraft Fuel System Repair jobs? The most popular types of Aircraft Fuel System Repair jobs are:
What job categories do people searching Aircraft Fuel System Repair jobs look for? The top searched job categories for Aircraft Fuel System Repair jobs are:
Aircraft Fuel System Repair jobs near you
Infographic showing various Aircraft Fuel System Repair job openings in the United States as of July 2026, with employment types broken down into 96% Full Time, 3% Part Time, and 1% Contract. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $80,655 per year, or $38.8 per hour.

Aircraft Fuel Tank Repair Engineer

Accord Technologies Inc.

Seal Beach, CA • On-site

Full-time

Re-posted 11 days ago

Job description

Title: Aircraft Fuel Tank Repair Engineer
Location: Seal Beach, CA- Onsite
Client : Aerospace
Visa: US Citizens / GC holder
Position type: Full time
Job Summary: The Aircraft Fuel Tank Major Repair Review Engineer is responsible for conducting technical reviews of major repairs in aircraft fuel tank areas to ensure compliance with applicable aviation regulations, certification requirements, airworthiness limitations, and safety standards.
The role involves evaluating repair designs, substantiation data, instructions for continued airworthiness (ICA), fuel tank ignition prevention requirements, and safety assessments to support continued airworthiness and regulatory approval.

Key Responsibilities

  • Conduct detailed engineering reviews of major repairs located within or affecting aircraft fuel tank areas.
  • Existing DER with Major Repair/Alteration authority who was a prior ODA E-UM
    • Have Major/Repair/Alteration authority for DERs with Chart B - Powerplant Installations with Propulsion – Fuels Subsystem
    • Have 14 CFR Part 25 authority  
    • Have function codes 8040E and 8130E on their DER ticket.
  • Assess repair documentation for conformity with approved design data, certification basis, and operator requirements.
  • Review structural substantiation, stress analysis, fatigue assessments, and damage tolerance evaluations associated with repairs.

Fuel Tank Safety Evaluation

  • Evaluate the impact of repairs on fuel tank ignition prevention features.
  • Verify compliance with fuel tank safety requirements related to:
    • Flammability reduction
    • Ignition source prevention
    • Bonding and grounding
    • Electrical wiring installations
    • Lightning protection
    • Fuel quantity indication systems (FQIS)
  • Review potential effects of repairs on fuel system functionality and safety-critical systems.
  • Confirm repairs do not violate Airworthiness Limitations or certification assumptions.
  • Ensure appropriate certification documentation and approvals are obtained.

Safety Assessment

  • Evaluate safety implications associated with major fuel tank repairs.
  • Participate in or review:
    • Functional Hazard Assessments (FHA)
    • System Safety Assessments (SSA)
    • Fault Tree Analyses (FTA)
  • Identify potential hazards resulting from repair implementation and maintenance actions.
  • Verify that the repair does not introduce unacceptable failure conditions or compromise system safety objectives.

Coordination and Approval Support

  • Coordinate with structures, systems, electrical, fuel systems, EMI/EMC, safety, and certification teams.
  • Support Designated Engineering Representatives (DERs), ODA Unit Members, or regulatory authorities during approval activities.
  • Provide technical recommendations, review comments, and resolution guidance for compliance findings.
  • Prepare engineering review reports documenting conclusions and approval recommendations.

Required Qualifications

  • Bachelor's degree in Aerospace Engineering, Mechanical Engineering, or related engineering discipline.
  • Minimum 5–10 years of aerospace engineering experience.
  • Experience in aircraft structures, fuel systems, repairs, alterations, certification, or continued airworthiness activities.
  • Knowledge of aircraft fuel tank safety regulations and certification requirements.
  • Familiarity with major repair approvals and regulatory compliance processes.

Preferred Qualifications

  • Experience with Boeing or Airbus aircraft programs.
  • Knowledge of FAA SFAR 88 and fuel tank safety initiatives.
  • Experience supporting DER, ODA, AR, or EASA DOA activities.
  • Familiarity with damage tolerance, fatigue analysis, and structural substantiation methods.
  • Experience performing or reviewing safety assessments (FHA, SSA, FTA).
 

Skill Matrix:

Must have skills:

No. of year of experience

Aircraft fuel tank

 

Designated Engineering Representatives (DER)

 

Safety assessments (FHA, SSA, FTA)

 

Propulsion 

Fuels Subsystem

 

major repair approvals and regulatory compliance processes