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Tool Development Engineer Jobs in Texas (NOW HIRING)

Navtech, Inc.

SDET with JAVA

Dallas, TX · On-site

Job Title: Automation SDET With Java Location: Dallas, TX or Austin, TX - Hybrid Duration: 12 ... Strong hands-on experience on Java and Selenium web driver automation tool * Experience in API ...

Komatsu

R&D Engineer

Dallas, TX · On-site

R&D Engineer Posting Start Date: 7/10/26 Job Location (Short): Dallas, Texas, USA, 75229 ... Support the development of Electro-Mechanical Ground Engaging Tool (GET) detection/monitoring ...

Intel

IP Development Engineer

Austin, TX · On-site

$141K - $269K/yr

... A tool suite, develop memory compiler specific checks, support teams in the use the QA ruleset ... PhD degree with 2 years of experience in Electrical or Computer Engineering Proficiency with ...

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Tool Development Engineer information

What is a tool development engineer?

Tool Development Engineers are professionals who design, develop, and maintain tools, software, or equipment used to optimize production processes or support engineering teams. Their responsibilities often include understanding user requirements, creating prototypes, testing tools, and improving existing solutions to enhance efficiency and quality. They work closely with manufacturing, software, or hardware teams, depending on the industry. Tool Development Engineers play a critical role in increasing productivity and ensuring the reliability of tools used in various technical environments.

What are some common challenges faced by tool development engineers when collaborating with cross-functional teams?

Tool Development Engineers often work closely with software developers, QA testers, and product managers to create and refine tools. A common challenge is balancing differing priorities, such as development speed versus tool robustness or user-friendliness. Effective communication and flexibility are key to understanding and addressing the unique needs of each team. Regular feedback sessions and clear documentation help ensure that the tools developed meet the evolving requirements of all stakeholders.

What are the key skills and qualifications needed to thrive as a tool development engineer, and why are they important?

To thrive as a Tool Development Engineer, you need a solid background in engineering principles, programming languages (such as Python, C++, or Java), and a relevant degree in computer science, engineering, or a related field. Familiarity with CAD software, version control systems, and automation tools, as well as certifications in relevant frameworks, are typically expected. Strong problem-solving skills, attention to detail, and effective communication enable collaboration and innovative tool design. These competencies are crucial for developing efficient, reliable tools that optimize engineering workflows and support organizational productivity.

What is the difference between Tool Development Engineer vs Manufacturing Engineer?

AspectTool Development EngineerManufacturing Engineer
Primary FocusDesigning, developing, and optimizing tools and equipment used in manufacturing processesPlanning, implementing, and improving manufacturing processes and workflows
Skills & CertificationsMechanical design, CAD, problem-solving, certifications like Six Sigma or LeanProcess engineering, project management, certifications like Six Sigma or Lean
Work EnvironmentDesign labs, manufacturing plants, R&D facilitiesFactories, production lines, plant floor
Industry UsageCommon in automotive, aerospace, electronics manufacturingWidely used across various manufacturing sectors including consumer goods and industrial equipment

While both roles support manufacturing operations, the Tool Development Engineer primarily focuses on creating and improving tools and equipment, whereas the Manufacturing Engineer concentrates on optimizing entire production processes. Understanding these distinctions helps in choosing the right career path or job search focus.

What are popular job titles related to Tool Development Engineer jobs in Texas?

For Tool Development Engineer jobs in Texas, the most frequently searched job titles are:

What job categories do people searching Tool Development Engineer jobs in Texas look for?

The top searched job categories for Tool Development Engineer jobs in Texas are:

What cities in Texas are hiring for Tool Development Engineer jobs?

Cities in Texas with the most Tool Development Engineer job openings:

Tool Development Engineer jobs near you
Infographic showing various Tool Development Engineer job openings in Texas as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 15% Part Time, and 2% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution.

Supplier Development Engineer, Assembly Processes (Starlink)

SpaceX

Bastrop, TX • On-site

Full-time

Re-posted 22 days ago

SpaceX rating

8.7

Company rating: 8.7 out of 10

Based on 150 frontline employees who took The Breakroom Quiz

16th of 72 rated aerospace companies

Job description

SpaceX was founded under the belief that a future where humanity is out exploring the stars is fundamentally more exciting than one where we are not. Today SpaceX is actively developing the technologies to make this possible, with the ultimate goal of enabling human life on Mars.
SUPPLIER DEVELOPMENT ENGINEER, ASSEMBLY PROCESSES (STARLINK)
Starlink User Terminal business is experiencing exponential growth across consumer, retail, enterprise, and mobility applications. This rapid expansion requires a highly resilient and scalable supply chain with world-class precision assembly processes at contract manufacturers. The role entails early engagement in supplier selection, equipment selection, and process engineering to set programs up for success in high-volume manufacturing by ensuring material and process corners are fully completed. The role also includes ownership to deliver on time, monitor field performance, react to issues, and feed lessons learned back to engineering teams for iterative improvement.
We are seeking a technically strong Supplier Development Engineer to drive equipment bring-up and process development for critical joining, dispensing, and inspection technologies. This role focuses on developing robust, high-volume manufacturing processes for hardware to be manufactured at contract manufacturers, with emphasis on plastic and metal joining methods, precision material dispensing, and automated quality inspection. The Supplier Development Engineer, Assembly Processes will be responsible for end-to-end process development and qualification of joining, dispensing, and inspection systems. This position demands deep manufacturing process expertise and extreme ownership from early equipment selection through process characterization, line qualification, and field performance feedback.
RESPONSIBILITIES:
  • Own end-to-end process development, equipment bring-up, and qualification for precision assembly technologies at contract manufacturers, spanning strategic supplier selection, new product introduction (NPI), and high-volume production
  • Engage early with suppliers on equipment selection, tooling design, and process engineering to properly set up high-volume manufacturing programs by ensuring material and process corners are fully characterized and completed
  • Lead development of ultrasonic welding processes, including amplitude, force, energy, weld time, and trigger optimization, as well as horn design, joint geometry, and weld strength validation for both metal and thermoplastic components
  • Develop hot plate welding and vibration welding processes for plastic housings and enclosures, focusing on temperature uniformity, platen design, melt displacement control, weld pressure profiles, and long-term joint durability
  • Optimize heat staking and hot riveting processes for plastic boss forming, including temperature control, pressure profiling, staking tool design, and dimensional stability validation
  • Develop and qualify precision dispense processes for thermal interface materials (TIM), adhesives, and sealants, including rheological characterization, volumetric vs. time-pressure dispensing, needle selection, vision-guided positioning, and repeatable bead or dot formation
  • Establish and optimize automated optical inspection (AOI) systems, including multi-angle lighting techniques, high-resolution imaging, algorithm development, false call reduction, and integration with deep learning-based defect detection
  • Design and execute comprehensive design of experiments (DOE) and corner case studies (material and process windows) to define robust parameter ranges and ensure process capability across environmental and material variations
  • Lead line qualification activities at contract manufacturers, including equipment installation qualification (IQ), operational qualification (OQ), performance qualification (PQ), gauge repeatability and reproducibility (GR&R), and production part approval process (PPAP)
  • Develop detailed process control plans, failure mode and effects analysis (FMEA), statistical process control (SPC) limits, and reaction plans to sustain high process capability in mass production
  • Perform reactive quality engineering support, including rapid containment, root cause analysis using eight disciplines (8D) and five-whys (5-Why) methodologies, and corrective actions for quality escapes, field returns, and production issues
  • Own on-time delivery of process qualification and production ramp activities while continuously monitoring field performance, reacting quickly to issues, and feeding lessons learned from field data back to design and process engineering teams for iterative improvement

BASIC QUALIFICATIONS:
  • Bachelor's degree in mechanical engineering, manufacturing engineering, materials science, or other engineering discipline
  • 1+ years of experience in precision joining, dispensing, and automated inspection process development for consumer electronics or complex hardware

PREFERRED SKILLS AND EXPERIENCES:
  • Strong technical background in ultrasonic welding, hot plate welding, vibration welding, precision dispensing, and automated optical inspection
  • Hands-on experience bringing up and qualifying ultrasonic welding, hot plate welding, vibration welding, and heat staking processes in high-volume production environments
  • Deep expertise in thermal interface material (TIM) and sealant dispensing, including viscosity control, dispense valve technology, and closed-loop feedback systems
  • Strong experience developing automated optical inspection (AOI) systems, including illumination optimization, image processing, and defect classification algorithms
  • Expertise in statistical methods including design of experiments (DOE), statistical process control (SPC), process capability analysis (Cp/Cpk), and measurement system analysis (MSA)
  • Experience leading full line qualification (IQ/OQ/PQ) and production part approval process (PPAP) at contract manufacturers
  • Knowledge of relevant standards including IPC-A-610, IPC-J-STD-001, ISO 9001, and AS9100
  • Strong problem-solving skills using structured root cause analysis methods and statistical tools such as Minitab and design of experiments (DOE)
  • Excellent written and verbal communication skills with the ability to distill complex technical topics into clear one-pagers, process characterization reports, and executive presentations
  • Demonstrated ability to influence cross-functional teams and contract manufacturers in a fast-paced, high-growth environment

ADDITIONAL REQUIREMENTS:
  • Ability to travel up to 30% of the time, both domestically and internationally
  • Position may require extended working hours and occasional weekends to support equipment bring-up and production ramps
  • This position is based in Bastrop, TX and requires being onsite

ITAR REQUIREMENTS:
  • To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability or any other legally protected status.
Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should reach out to EEOCompliance@spacex.com.

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About SpaceX

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Industry

Aerospace product and parts manufacturing, data services, guided missile and space vehicle manufacturing and satellite telecommunications

Company size

1,001 - 5,000 Employees

Headquarters location

Hawthorne, CA, US

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