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Tolerance Analysis Jobs in Michigan (NOW HIRING)

Senior Mechanisms Engineer

Troy, MI · On-site

$97K - $129K/yr

Core Competencies Strong understanding of fundamental physics, tolerance analysis, kinematics, and motion control systems. Proven ability to solve complex engineering problems. Requirements

Senior Analyst, Engineering

Benton Harbor, MI · On-site

$98K - $130K/yr

Conduct tolerance stack analysis to ensure efficient assembly and reliable product performance * Leads Manufacturing feasibility studies for NPD * Develop prototypes of the new product for ...

Subsystem Tolerance Analysis: Identify and complete tolerance stacks on critical gaps. * Data & Analysis: Set up and execute data acquisition, analysis, and evaluation to drive data-based design ...

Showing results 21-40

Tolerance Analysis information

What is tolerance analysis?

A Tolerance Analysis job involves evaluating and controlling the dimensional variation of mechanical parts and assemblies to ensure proper fit, function, and manufacturability. Engineers performing tolerance analysis use statistical methods, CAD software, and geometric dimensioning and tolerancing (GD&T) principles to assess the impact of variations in production. This role helps optimize designs for cost efficiency, quality, and reliability while minimizing defects and assembly issues.

What are the typical responsibilities of someone working in tolerance analysis?

Professionals in Tolerance Analysis are responsible for evaluating and defining the allowable variations in dimensions and assembly of mechanical parts to ensure products meet both quality and functional requirements. Their daily tasks often include reviewing engineering drawings, performing tolerance stack-ups, collaborating with design engineers to improve manufacturability, and documenting their analyses. Tolerance analysts frequently work as part of a multidisciplinary team, providing crucial input during the design and manufacturing stages to identify and mitigate potential assembly issues. This role is vital in industries such as automotive, aerospace, and consumer products, where ensuring reliable part fits and minimizing production risks are top priorities.

What are the key skills and qualifications needed to thrive in tolerance analysis, and why are they important?

To thrive in a Tolerance Analysis role, a strong background in mechanical engineering, manufacturing processes, and geometric dimensioning and tolerancing (GD&T) is essential, often supported by an engineering degree. Proficiency with CAD software, statistical analysis tools, and tolerance analysis applications like CETOL or Sigmetrix is commonly required. Attention to detail, problem-solving abilities, and clear communication are key soft skills that enhance effectiveness in this position. These skills ensure accurate analysis of part tolerances, reduce manufacturing errors, and foster successful collaboration with design and production teams.

What are popular job titles related to Tolerance Analysis jobs in Michigan?

For Tolerance Analysis jobs in Michigan, the most frequently searched job titles are:

What job categories do people searching Tolerance Analysis jobs in Michigan look for?

The top searched job categories for Tolerance Analysis jobs in Michigan are:

Infographic showing various Tolerance Analysis job openings in Michigan as of September 2026, with employment types broken down into 67% Full Time, and 33% Contract. Highlights an 100% In-person job distribution.

Mechanical Design Engineer II/Senior (Aerospace Fuel Nozzle)

Zeeland, MI • On-site

$121K - $149K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired today. Applications are no longer accepted.


Woodward Inc. rating

8.5

Company rating: 8.5 out of 10

Based on 71 frontline employees who took The Breakroom Quiz


Job description

Woodward is committed to creating a great workplace for all team members. Our company and its members are committed to acting with integrity, being respectful and accountable to one another, and staying humble and driven, while maintaining the highest professional and ethical standards.

We are steadfastly committed to attracting the best talent across our communities creating a rewarding workplace. Together we are fulfilling our purpose to design and deliver energy control solutions our partners count on to power a clean future.

Woodward supports our members' wellbeing and regularly benchmarks with other companies in our industry to offer an extensive Total Reward package for this position. Salary will be determined by the applicant's education, experience, knowledge, skills, and abilities, as well as internal equity and alignment with market data.

Level II:

Estimated annual base pay: $77,000 (Minimum) - $100,000 (Midpoint) - $123,000 (Maximum)

Senior:

Estimated annual base pay: $93,000 (Minimum) - $121,000 (Midpoint) - $149,000 (Maximum)

  • All members included in annual cash bonus opportunity.

  • 401(k) match (4.5%)

  • Annual Woodward stock contribution (5%)

  • Tuition reimbursement and Training/Professional Development opportunities for all members

  • 12 paid holidays

  • Industry leading medical, dental, and vision Insurance upon date of hire

  • Vacation / Sick Time / Vacation Buy-up / Short Term Disability / Bereavement leave.

  • Paid parental leave.

  • Adoption Assistance

  • Employee Assistance Program, including mental health benefits.

  • Member Life & AD&D / Long Term Disability / Member Optional Life

  • Member referral bonus

  • Spouse / Child Optional Life / Optional AD&D / Healthcare and Dependent Care Flexible Spending

  • Voluntary benefits, including:

    • Home / Auto Insurance discounts

    • Whole Life Insurance / Critical Illness Insurance / Legal Assistance / Military Leave

Level II

Key Responsibilities:

  • Works assigned tasks to meet schedule and may coordinate details with other departments.

  • Supports the design and development of fuel nozzle geometries, flow paths, and atomization features for aerospace propulsion systems.

  • Applies DFM and DFA principles to support manufacturable and repeatable designs.

  • Creates and updates engineering drawings, including basic GD&T and tolerance analysis.

  • Supports component testing, including flow, spray, structural, and durability testing, with some supervision.

  • Participates in design reviews, FMEAs, and risk assessments, and helps implement design improvements.

  • Collaborates with manufacturing, quality, and suppliers to support producibility and resolve design issues.

  • Recognizes problems beyond current capability and seeks guidance from subject matter experts.

  • May implement process improvements on a project level.

  • Performs work using conventional engineering practices.

Key Skills:

  • Effective written and verbal communication skills, including internal presentations and basic technical writing.

  • Competent problem-solving and troubleshooting skills.

  • Ability to work effectively on project teams and communicate with customers.

  • May direct or lead technicians, detailers, and designers.

  • Basic understanding of industry and company technical standards, including quality system standards and PLC processes.

  • Basic knowledge of FEA tools, DFSS tools, and engineering quality systems such as PLC, engineering change, and configuration management.

  • Basic understanding of component function, testing, manufacturing processes, drawings, GD&T, and shop standards.

  • Effective time management skills.

Other Qualifications:

  • 4 Year Bachelors BS degree+ 1 Year of experience or MS

  • International - Bachelors BS/University degree equivalent by Country AND 1 year of experience or Masters

Senior

Key Responsibilities:

  • Plans, schedules, and coordinates detailed phases of a project.

  • Leads the design and development of fuel nozzle models for next-generation aircraft and advanced fuel delivery components for gas turbine engines.

  • Develops and optimizes nozzle geometries, flow paths, and atomization features to meet performance and reliability targets.

  • Applies DFM, DFA, GD&T, and tolerance analysis to ensure functional fit, manufacturability, and assembly quality.

  • Works through complex design challenges involving conflicting requirements, non-standard materials, and coordination across multiple teams.

  • Independently plans and performs component tests, including flow testing, spray characterization, structural analysis, and durability validation.

  • Participates in and promotes process improvements within assigned areas.

  • Provides direct support to sales and development by contributing to proposals and design reviews.

  • Collaborates closely with manufacturing engineering, quality, suppliers, and customers to support producibility and resolve technical issues.

  • Participates in peer reviews, FMEAs, and risk assessments, and recommends design changes based on test results and analysis.

  • Supports configuration control, technical documentation, and design reporting.

  • Stays current on emerging technologies such as advanced materials, additive manufacturing, and novel atomization methods.

  • May guide Level I and Level II engineers.

Key Skills:

  • Strong written and verbal communication skills, including presentations to internal teams, customers, and management.

  • Solid technical writing skills for reports, procedures, and engineering documentation.

  • Strong problem-solving and troubleshooting skills for complex technical issues.

  • Ability to work effectively in project team environments and communicate with customers.

  • Working knowledge of engineering standards and the ability to apply multiple standards into designs.

  • Competent use of FEA and DFSS tools and methodologies.

  • Solid understanding of engineering quality systems, including PLC, engineering change, and configuration management.

  • Complete understanding of component function, testing requirements, manufacturing processes, drawings, GD&T, and shop standards.

  • Ability to compute steady-state results and support department procedure development.

Other Qualifications:

  • 4 Year Bachelors BS degree AND 4+ years equivalent experience

  • International - Bachelors BS/University degree equivalent by Country AND 4+ years equivalent experience

This position requires use of information which is subject to the International Traffic in Arms Regulations (ITAR) and/or the Export Administration Regulations (EAR). All applicants must be U.S. Persons within the meaning of the ITAR and EAR, or eligible to obtain all required authorizations from the U.S. Department of State and/or the U.S. Department of Commerce. The ITAR defines a U.S. Person as a U.S. citizen or national, lawful permanent resident (i.e., 'Green Card holder'), or a protected person (e.g., asylee, or refugee).

Woodward is an equal opportunity employer and does not discriminate in hiring or employment on the basis of race, color, religion, sex (including sexual orientation and gender identity), national origin, age, disability, protected veteran status, or any other category protected under federal, state, or local laws.

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