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Thermoforming Designer Jobs (NOW HIRING)

Lumesse

New Product Industrial Designer

Minneapolis, MN · On-site

$100 - $125/hr

The designer will translate consumers' desires and needs into new, consumer-focused delivery ... thermoforming, etc. * Strong collaboration skills, partnering with internal and external ...

Toppan

Manager, Design Engineering

Huntley, IL · On-site

$140K - $160K/yr

TOPPAN Packaging Americas specializes in designing and manufacturing sustainable, high-performance ... Manage tooling development process , including mold design and thermoforming tooling suppliers.

Toppan

Machine Operator (Kiefel Experience)

Huntley, IL · On-site

$24.89/hr

Set up thermoforming machines according to job specifications * Mount dies and molds and load raw ... designed to support overall wellbeing. Benefits may vary based on location, employment ...

Toppan

Machine Operator (Kiefel Experience)

Huntley, IL · On-site

$24.89/hr

Set up thermoforming machines according to job specifications * Mount dies and molds and load raw ... designed to support overall wellbeing. Benefits may vary based on location, employment ...

Toppan

Manager, Design Engineering

Huntley, IL · On-site

$140K - $160K/yr

TOPPAN Packaging Americas specializes in designing and manufacturing sustainable, high-performance ... Manage tooling development process , including mold design and thermoforming tooling suppliers.

Marmon

Senior CAD Designer

Carol Stream, IL · Hybrid

$105K - $112K/yr

... thermoforming or injection molding, and metals design for casting or stamping * Actively ... D Designer role * 5+ years of experience in consumer goods, or commercial foodservice fields ...

TOPPAN Packaging

Manager, Design Engineering

Huntley, MT · On-site

$140K - $160K/yr

TOPPAN Packaging Americas specializes in designing and manufacturing sustainable, high-performance ... Manage tooling development process , including mold design and thermoforming tooling suppliers.

Huntleyfirst

Manager, Design Engineering

Huntley, IL · On-site

$150 - $200/hr

JR-200336TOPPAN Packaging Americas specializes in designing and manufacturing sustainable, high ... Stay current on **thermoforming technologies, materials innovation, and medical packaging trends*

Marmon Holdings, Inc.

Senior CAD Designer

Carol Stream, IL · On-site

$105K - $112K/yr

... thermoforming or injection molding, and metals design for casting or stamping * Actively ... D Designer role * 5+ years of experience in consumer goods, or commercial foodservice fields ...

Toppan

Alloyd Tech I

Dekalb, IL · On-site

$23.64/hr

Maintain housekeeping standards in the thermoforming area * Support reclaim quality checks and ... designed to support overall wellbeing. Benefits may vary based on location, employment ...

Toppan

Alloyd Tech I

Dekalb, IL · On-site

$23.64/hr

Maintain housekeeping standards in the thermoforming area * Support reclaim quality checks and ... designed to support overall wellbeing. Benefits may vary based on location, employment ...

Toppan USA Inc

Alloyd Tech I

Dekalb, IL · On-site

$23.64/hr

Maintain housekeeping standards in the thermoforming area * Support reclaim quality checks and ... designed to support overall wellbeing. Benefits may vary based on location, employment ...

Saige Partners

Manager, Design Engineering

Huntley, IL · On-site

$140K - $160K/yr

Drive innovation while optimizing designs for manufacturability, performance, quality, and cost ... Monitor emerging thermoforming technologies, materials, automation, and medical packaging trends to ...

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Thermoforming Designer information

See salary details

$21.5K

$65.4K

$112K

How much do thermoforming designer jobs pay per year?

As of Sep 9, 2026, the average yearly pay for thermoforming designer in the United States is $65,444.00, according to ZipRecruiter salary data. Most workers in this role earn between $42,500.00 and $85,000.00 per year, depending on experience, location, and employer.

What is a thermoforming designer?

Thermoforming designers are professionals who specialize in creating designs for products and packaging made using the thermoforming process. Thermoforming is a manufacturing technique where plastic sheets are heated and formed into specific shapes using molds. Designers in this field work closely with clients and engineers to develop functional, cost-effective, and visually appealing items such as trays, containers, and custom packaging. They consider factors like material selection, mold design, and product usability to ensure the final product meets industry standards and client requirements.

What are the key skills and qualifications needed to thrive as a thermoforming designer, and why are they important?

To excel as a Thermoforming Designer, you need expertise in product design, material science, and CAD software, typically supported by a degree in industrial design or engineering. Familiarity with technical tools such as SolidWorks, AutoCAD, and thermoforming simulation software is standard, and knowledge of manufacturing processes and quality standards is valuable. Strong problem-solving skills, creativity, and effective communication help in collaborating with cross-functional teams and translating client requirements into manufacturable designs. These abilities ensure innovative, cost-effective, and functional product solutions that meet both client specifications and production constraints.

What are the most common challenges faced by thermoforming designers, and how can they be addressed?

Thermoforming designers often encounter challenges such as material selection, ensuring part consistency, and balancing cost-efficiency with product quality. Managing shrinkage, draft angles, and undercuts in the design phase is crucial to avoid production issues. Effective collaboration with engineers, toolmakers, and production teams helps address these challenges by ensuring that designs are both manufacturable and meet client specifications. Staying current on material advancements and manufacturing techniques can also help designers create innovative and efficient solutions.

What is the difference between Thermoforming Designer vs Mold Designer?

AspectThermoforming DesignerMold Designer
CredentialsTechnical diploma or degree in manufacturing or engineeringTechnical diploma or degree in manufacturing or engineering
Work EnvironmentPlastic manufacturing facilities, design studiosTool and die shops, manufacturing plants
Industry UsagePlastic packaging, automotive, medical devicesInjection molding, blow molding, casting

Both Thermoforming Designers and Mold Designers require similar technical skills and work in manufacturing environments. However, Thermoforming Designers focus on creating molds for thermoforming processes, while Mold Designers develop molds for injection or blow molding. Understanding these differences helps in choosing the right career path or job search focus.

What cities are hiring for Thermoforming Designer jobs?

Cities with the most Thermoforming Designer job openings:

What are popular job titles related to Thermoforming Designer jobs?

For Thermoforming Designer jobs, the most frequently searched job titles are:

Infographic showing various Thermoforming Designer job openings in the United States as of September 2026, with employment types broken down into 83% Full Time, and 17% Contract. Highlights an 83% In-person, and 17% Remote job distribution, with an average salary of $65,444 per year, or $31.5 per hour.

New Product Industrial Designer

Milwaukee, WI • On-site

Spectrum Brands
Manufacturing • 10K+ employees
Learn more about Spectrum Brandsexternal

Full-time

Re-posted 3 days ago

Spectrum Brands rating

6.3

Company rating: 6.3 out of 10

Based on 10 frontline employees who took The Breakroom Quiz

Job description

Division Information
The Home & Garden business unit of Spectrum Brands is based in St. Louis, Missouri with distribution, manufacturing and sales offices throughout the US and globe. We are a leading supplier of consumer products nationally for the home, lawn and garden, insect and weed control markets. We deliver groundbreaking products of exceptional value and top-notch quality to consumers with our well-recognized brands including Spectracide®, Hot Shot®, Cutter®, Repel®, Black Flag®, Garden Safe®, EcoLogic® and Liquid Fence®.
Job Summary
Location - this hybrid role is located in Earth City, MO corporate office. Relocation assistance may be provided for candidates who are not currently located within commuting distance of the position.
The New Product Industrial Designer is integral to the new product development process within Spectrum Brands' Home & Garden's Research and Development team. The designer will translate consumers' desires and needs into new, consumer-focused delivery systems and devices. This role will work closely with engineering, marketing, manufacturing, and other R&D functions to design and prototype innovative new products. The industrial designer will have a knowledge base of industrial design processes that contribute to designing products with the highest levels of usability, ergonomics, form, function, and market trend relevance. This position requires a high level of technical proficiency and engineering knowledge. This role will be at the forefront of product development and will provide new ideas, new processes, and new capabilities to develop, test, and learn with consumers at the core of the process.
Primary Duties & Responsibilities
Consumer Focused Design
  • Ability to understand consumer insights and extrapolate that to develop new, unique consumer experiences and products
  • An outspoken proponent for consumer-led innovation within the organization by driving a consumer-first mentality when developing new products
  • Work collaboratively with other departments including Marketing, New Product Development, Manufacturing, and Supply Chain to develop innovation opportunities

Design Execution
  • Develop design concepts with a focus on ergonomics, form, and function for hard and packaged goods through concept sketching and rendering
  • Leverage software to bring ideas to life by creating aesthetic solid models and digital rendering (2D and 3D)
  • Develop quick physical form study models and mockups utilizing our rapid and mechanical prototyping lab through a concept - prototype - iterate - repeat approach
  • Model, prototype, and test looks-like and functional prototypes through rapid prototyping and conventional fabrication techniques
  • Create compelling new products with technical expertise that will delight consumers and fulfill consumers' unmet needs
  • Develop key supplier relationships to help accelerate product implementation
  • Ability to flex between an aesthetic design mentality and a technical, functional mindset
  • Actively participate in technical and consumer focused brainstorm sessions
  • Incorporate new capabilities in AI generation and iterational development.
  • Assist in maintaining both mechanical prototype machinery (table saw, band saw, etc.) and rapid prototyping machinery (FDM, PolyJet, etc)

Education and Experience Profile
  • Bachelor's degree in Industrial Design
  • 4+ years of experience in industrial design
  • 3+ years in hard goods design execution
  • Proficiency in Acrobat Pro, SolidWorks (or other 3D modeling software), Keyshot, Adobe Creative Suite (Photoshop, Illustrator, InDesign), PowerPoint
  • Experience in consumer-packaged goods preferred
  • Consumer science experience with ability to assist in consumer research through central location tests, ethnographies, and in-home usage tests is preferred
  • A portfolio that showcases design expertise with creative thinking, design thinking, problem solving, aesthetics, prototyping, and iterative design development
  • Knowledge of materials used for hard and packaged goods production through processes such as injection molding, blow molding, thermoforming, etc.
  • Strong collaboration skills, partnering with internal and external stakeholders on aesthetic design, part moldability, assembly, and design-for-manufacturing
  • An always learning mindset with a strong curiosity and desire to fail fast to learn quickly
  • Project and time management capabilities to execute project priorities and deliverables in a timely and efficient manner
  • An advanced knowledge of design-for-manufacturing and the ability to work closely with mechanical engineering to execute on product design is a must
  • Role not eligible for sponsorship

Required Skills
  • Strong sketching and conceptual abilities
  • Exceptional sense of design to create visually appealing and user-friendly products
  • Ability to set priorities and reconcile directions from competing interests
  • Consumer-led design mindset and processes
  • Advanced proficiency in 3D modeling (SolidWorks, Siemens NX)
  • Skilled proficiency in 3D rendering (Keyshot preferred)
  • Strongly skilled in rapid and mechanical fabrication capabilities with a hands-on development approach
  • Proficient in Product Lifecycle Management (PLM) to maintain version control of CAD components and design documentation
  • Experience with StageGate processes
  • Skilled proficiency in hard goods and consumer packaged goods manufacturing and assembly to scale up for commercialization
  • Ability to organize and carry out multiple projects with attention to detail
  • Excellent problem-solving skills
  • Excellent communication skills, both oral and written, are fundamental

Work Environment
Working conditions are normal for an office environment
This is a hybrid role which allows for work from home on Monday and Friday and work in the office, Tuesday through Thursday.
Relocation assistance may be provided for candidates who are not currently located within commuting distance of the position.
The above information on this description has been designed to indicate the general nature and level of work performed by employees within this job/classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities, and qualifications required of employees assigned to this job.
Spectrum Brands is an Equal Employment Opportunity/Affirmative Action employer.
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