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Thermal Analysis Engineer Jobs (NOW HIRING)

Senior Thermal Analysis Engineer

Seattle, WA ยท On-site

$145K - $175K/yr

Senior Thermal Analysis Engineer Zeno is seeking a highly motivated Senior Thermal Analysis Engineer to support the mission-oriented efforts of developing and bringing to market Radioisotope Power ...

SUMMARY The Senior Thermal Analysis Engineer is responsible for developing and analyzing thermal models of spacecraft components and systems using tools like SINDA/FLUINT and Thermal Desktop. This ...

Thermal Analysis Engineer

Cincinnati, OH ยท On-site

$85K - $95K/yr

Mentoring junior engineers Required Skills (Technical Competency): * 3-6 years' experience in Engineering Analysis, Aero-Thermal experience is a plus * BS or higher in Mechanical Engineering ...

X-energy is seeking Thermal Analysis Engineers responsible for the engineering design and development of mechanical systems, structures, and components. This includes concept development, evaluation ...

X-energy is seeking Thermal Analysis Engineers responsible for the engineering design and development of mechanical systems, structures, and components. This includes concept development, evaluation ...

Provide detailed, actionable design feedback-including thermal stack-ups, cooling layouts, and material selections-to engineering teams responsible for vehicle electronics design. * Analyze the ...

Provide detailed, actionable design feedback-including thermal stack-ups, cooling layouts, and material selections-to engineering teams responsible for vehicle electronics design. * Analyze the ...

$156K - $219K/yr

Collect analysis inputs from stakeholders and responsible engineers from vehicle and hardware teams * Develop new or modified thermal analysis models to represent vehicle configuration and behavior

Provide detailed, actionable design feedback--including thermal stack-ups, cooling layouts, and material selections--to engineering teams responsible for vehicle electronics design. * Analyze the ...

Provide detailed, actionable design feedback--including thermal stack-ups, cooling layouts, and material selections--to engineering teams responsible for vehicle electronics design. * Analyze the ...

Showing results 41-60

Thermal Analysis Engineer information

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$43.5K

$104.5K

$167.5K

How much do thermal analysis engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for thermal analysis engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What does a thermal analysis engineer do?

A Thermal Analysis Engineer specializes in evaluating and managing the thermal performance of systems, components, or products. They use simulation tools and testing methods to predict heat transfer, temperature distribution, and thermal stresses within various materials and assemblies. This role is essential in industries such as aerospace, automotive, and electronics, where maintaining optimal temperature is critical for performance and safety. Thermal Analysis Engineers often collaborate with design and manufacturing teams to develop solutions that prevent overheating and improve energy efficiency.

What are the key skills and qualifications needed to thrive as a thermal analysis engineer?

To thrive as a Thermal Analysis Engineer, you need a solid background in mechanical or aerospace engineering, thermodynamics, and heat transfer, usually supported by a relevant engineering degree. Proficiency with simulation software such as ANSYS, COMSOL, or MATLAB, and familiarity with thermal testing tools are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help you interpret complex data and collaborate across teams. These skills are crucial to accurately predicting thermal behaviors, optimizing designs, and ensuring system reliability and safety.

How does a thermal analysis engineer typically collaborate with cross-functional teams during product development?

Thermal Analysis Engineers work closely with design, mechanical, and electrical engineering teams to ensure thermal requirements are met throughout the product development cycle. They provide critical insights during design reviews, propose thermal management solutions, and often conduct simulations to predict heat flow and identify potential issues early. Regular collaboration with testing and manufacturing teams is also essential to validate thermal models and resolve practical challenges during prototyping or production. Effective communication and teamwork are key, as thermal considerations impact both product performance and safety.

Are thermal analysis engineers in demand?

Thermal analysis engineers are in demand across industries such as aerospace, automotive, electronics, and manufacturing, where thermal management is critical. They often require skills in finite element analysis software and thermal testing, and employment prospects are strong due to ongoing technological advancements and the need for efficient thermal solutions.

What cities are hiring for Thermal Analysis Engineer jobs?

Cities with the most Thermal Analysis Engineer job openings:

What states have the most Thermal Analysis Engineer jobs?

States with the most job openings for Thermal Analysis Engineer jobs include:

What are popular job titles related to Thermal Analysis Engineer jobs?

For Thermal Analysis Engineer jobs, the most frequently searched job titles are:

Infographic showing various Thermal Analysis Engineer job openings in the United States as of August 2026, with employment types broken down into 85% Full Time, 13% Part Time, and 2% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Senior Thermal Analysis Engineer

Seattle, WA โ€ข On-site

Zeno Power
Nuclear Electric Power Generationย โ€ขย 11 - 50 employees

$145K - $175K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 6 days ago


Job description

Company Overview

Zeno Power is the leading developer of nuclear batteries compact power systems that provide reliable, clean energy in frontier environments. By harnessing the heat from radioisotopes, Zeno's batteries power critical missions on Earth, in space, and at sea. To bring this technology to market by 2027, Zeno is seeking out purpose-driven and innovative professionals who are comfortable working in a startup environment. Team members will have a direct impact in enabling commercial and national security missions from the depths of our oceans, to the surface of the moon, and in austere environments here on Earth. Zeno is proud to be an Equal Opportunity Employer and is committed to attracting, retaining, and developing a highly qualified, diverse, and dedicated work force. We do not discriminate in hiring on the basis of sex, gender identity, sexual orientation, race, color, religious creed, national origin, physical or mental disability, protected Veteran status, or any other characteristic protected by federal, state, or local law.

Senior Thermal Analysis Engineer

Zeno is seeking a highly motivated Senior Thermal Analysis Engineer to support the mission-oriented efforts of developing and bringing to market Radioisotope Power Systems (RPS) technologies.  The Senior Thermal Analysis Engineer will be reporting to the Analysis Manager.

In this role you will:

  • Lead thermal analysis efforts across the full product lifecycle, from early concept and trade studies through detailed modeling, qualification, and correlation with test data.
  • Develop and execute steady-state and transient thermal analyses using FEA-based methods at the component, subsystem, and system levels to support RPS and associated hardware.
  • Build, maintain, and refine high-fidelity thermal models using CAD-integrated CAE and finite-element techniques, including complex geometries, interfaces, and material behavior.
  • Apply first-principles heat transfer and thermodynamics to guide model formulation, validate FEA results, and assess margins, sensitivities, and risk.
  • Define thermal requirements, environments, boundary conditions, and acceptance criteria, and support verification and validation through analysis and testing.
  • Perform sensitivity studies and design trades using analytical and FEA-based approaches to improve performance, robustness, and manufacturability while balancing cost and schedule constraints.
  • Correlate FEA thermal predictions with experimental data (e.g., thermal-vacuum, environmental, or qualification testing) and update models to improve predictive fidelity.
  • Partner closely with mechanical, electrical, systems, test, and materials engineers to ensure thermal considerations are fully integrated into overall system design.
  • Provide technical leadership and mentorship on thermal analysis topics, including best practices for FEA modeling, assumptions, and interpretation of results.
  • Define and manage thermal scope for external vendors, including requirements definition, model review, progress tracking, and technical evaluation of deliverables.
  • Communicate results clearly and accurately through written reports, design reviews, and oral presentations to internal teams, leadership, customers, and external stakeholders.
  • Drive continuous improvement of thermal analysis methods, tools, and workflows, including development or enhancement of internal FEA-based tools and automation.
  • Identify and pursue opportunities for innovation in thermal architecture, modeling approaches, and analysis capability to support future programs.

Key Qualifications and Skills

  • B.S. degree in Mechanical Engineering (or equivalent) with 7+ years of thermal analysis experience, M.S degree in Mechanical Engineering (or equivalent) with 5+ years of thermal analysis experience, or PhD in Mechanical Engineering (or equivalent) with 3+ years of thermal analysis experience.
  • Proficiency with finite-elementbased thermal analysis tools (e.g., ANSYS Workbench, Thermal Desktop, or equivalent platforms).
  • Experience developing both high-fidelity and reduced-order thermal models to balance accuracy, speed, and program needs.
  • Demonstrated ability to identify bounding cases, perform rapid assessments, and quantify the thermal impact of design decisions.
  • Strong written and verbal communication skills, with the ability to clearly convey complex technical results to diverse audiences.
  • Proven ability to execute effectively in fast-paced, high-uncertainty environments while meeting aggressive schedules.
  • Ability to work autonomously on complex technical problems while also collaborating effectively within multidisciplinary teams.
  • Experience working under a Quality Assurance program such as AS9100 (or similar) preferred.
  • Familiarity with Atlassian Confluence/Jira workflows.

Job Functions

  • Position requires in-office presence in Seattle (South Lake Union) on Tuesdays, Wednesdays, and Thursdays, remote work is optional on Mondays and Fridays
  • Travel: Travel is required, <10%
  • Motor Abilities: Sitting and/or standing for extended periods, bending/stooping, grasping/gripping, fine motor control (hands)
  • Physical exertion and/or requirements: Minimal, with ability to safely lift up to 15 pounds
  • Repetitive work: Prolonged
  • Special Senses: Visual and audio focused work
  • Work Conditions: Stairs, typing/keyboard, standard and/or sitting working environment of >8 hrs./day

Compensation and Benefits

The anticipated salary band for this position is $145,000 - $175,000. The final job level and compensation will be determined by various factors such as a candidate's relevant work experience, years of relevant experience, skills, qualifications, certifications, and other business considerations.

In addition to competitive compensation, we also offer a generous benefits package, which includes:

  • Stock options
  • Flexible paid time off
  • 401k plan with employer match
  • 16 weeks of paid family leave
  • 11 observed company holidays
  • Employer HSA contributions
  • Life insurance
  • Transit benefits to put toward commuting expenses
  • Medical, dental, and vision insurance
  • Relocation assistance
  • Professional development
  • Employee recognition program
  • Company-sponsored ClassPass benefit to support employee wellness
  • Dog friendly office

Physical Demands and Work Environment

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this position. Reasonable accommodations may be made to enable individuals with disabilities to perform the functions. While performing the duties of this position, the employee is regularly required to talk or hear. Specific vision abilities required by this position include close vision, distance vision, peripheral vision, and the ability to adjust focus. The noise level in the work environment is usually moderate.

Note

This job description in no way states or implies that these are the only duties to be performed by the employee(s) incumbent in this position. Employees will be required to follow any other job-related instructions and to perform any other job-related duties requested by any person authorized to give instructions or assignments. All duties and responsibilities are essential functions and requirements and are subject to possible modification to reasonably accommodate individuals with disabilities. To perform this job successfully, the incumbents will possess the skills, aptitudes, and abilities to perform each duty proficiently. Some requirements may exclude individuals who pose a direct threat or significant risk to the health or safety of themselves or others. The requirements listed in this document are the minimum levels of knowledge, skills, or abilities. This document does not create an employment contract, implied or otherwise, other than an at will relationship.

Export Control

Applicants for employment at Zeno Power must be a U.S. person. The term U.S. Person means (i) a U.S citizen or U.S. national; or (ii) any natural person who is a U.S. Lawful Permanent Resident (i.e., holds a Green Card), as defined by 8 U.S.C. 1101(a)(20) or as a protected individual defined by 8 U.S.C. 1324b(a)(3) (i.e., admitted as a refugee or is granted asylum).