1

Thermal Analysis Engineer Jobs (NOW HIRING)

Overview Thermal Analysis Engineer Location: NASA Johnson Space Center, TX Status: Full Time Clearance: Background check and U.S. Citizenship or US Permanent Residency required Are you passionate ...

Overview Thermal Analysis Engineer Location: NASA Johnson Space Center, TX Status: Full Time Clearance: Background check and U.S. Citizenship or US Permanent Residency required Are you passionate ...

Position Thermal Analysis Engineer Location Kokomo, IN About Us BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions. We are a company of innovators and ...

The Thermal Analysis Engineer will support the development, analysis, and verification of thermal control systems that contribute to NASA's human spaceflight missions. The engineer will collaborate ...

Position Thermal Analysis Engineer Location Kokomo, IN About Us BorgWarner is a global product leader in delivering innovative and sustainable mobility solutions. We are a company of innovators and ...

next page

Showing results 1-20

Thermal Analysis Engineer information

See salary details

$43.5K

$104.5K

$167.5K

How much do thermal analysis engineer jobs pay per year?

As of Sep 10, 2026, the average yearly pay for thermal analysis engineer in the United States is $104,528.00, according to ZipRecruiter salary data. Most workers in this role earn between $80,000.00 and $129,000.00 per year, depending on experience, location, and employer.

What does a thermal analysis engineer do?

A Thermal Analysis Engineer specializes in evaluating and managing the thermal performance of systems, components, or products. They use simulation tools and testing methods to predict heat transfer, temperature distribution, and thermal stresses within various materials and assemblies. This role is essential in industries such as aerospace, automotive, and electronics, where maintaining optimal temperature is critical for performance and safety. Thermal Analysis Engineers often collaborate with design and manufacturing teams to develop solutions that prevent overheating and improve energy efficiency.

What are the key skills and qualifications needed to thrive as a thermal analysis engineer?

To thrive as a Thermal Analysis Engineer, you need a solid background in mechanical or aerospace engineering, thermodynamics, and heat transfer, usually supported by a relevant engineering degree. Proficiency with simulation software such as ANSYS, COMSOL, or MATLAB, and familiarity with thermal testing tools are commonly required. Strong problem-solving abilities, attention to detail, and effective communication skills help you interpret complex data and collaborate across teams. These skills are crucial to accurately predicting thermal behaviors, optimizing designs, and ensuring system reliability and safety.

How does a thermal analysis engineer typically collaborate with cross-functional teams during product development?

Thermal Analysis Engineers work closely with design, mechanical, and electrical engineering teams to ensure thermal requirements are met throughout the product development cycle. They provide critical insights during design reviews, propose thermal management solutions, and often conduct simulations to predict heat flow and identify potential issues early. Regular collaboration with testing and manufacturing teams is also essential to validate thermal models and resolve practical challenges during prototyping or production. Effective communication and teamwork are key, as thermal considerations impact both product performance and safety.

Are thermal analysis engineers in demand?

Thermal analysis engineers are in demand across industries such as aerospace, automotive, electronics, and manufacturing, where thermal management is critical. They often require skills in finite element analysis software and thermal testing, and employment prospects are strong due to ongoing technological advancements and the need for efficient thermal solutions.

What cities are hiring for Thermal Analysis Engineer jobs?

Cities with the most Thermal Analysis Engineer job openings:

What states have the most Thermal Analysis Engineer jobs?

States with the most job openings for Thermal Analysis Engineer jobs include:

What are popular job titles related to Thermal Analysis Engineer jobs?

For Thermal Analysis Engineer jobs, the most frequently searched job titles are:

Infographic showing various Thermal Analysis Engineer job openings in the United States as of August 2026, with employment types broken down into 85% Full Time, 13% Part Time, and 2% Contract. Highlights an 82% Physical, 4% Hybrid, and 14% Remote job distribution, with an average salary of $104,528 per year, or $50.3 per hour.

Thermal Analysis Engineer

Houston, TX

Barrios Technology
Professional, Scientific, and Technical Services • 501 - 1,000 employees

Full-time

Re-posted 23 hours ago


Job description

Overview

Barrios Technology is an engineering solutions partner with more than 45 years of experience supporting NASA and the commercial space industry. We deliver innovative engineering, software, and technology integration services across NASA centers nationwide. Barrios prides itself on a people-focused culture that values creativity, diversity, professional growth, and a healthy work-life balance.

Are you passionate about human space exploration, understanding the origins of the universe, and working with a passionate and diverse team to make a difference? If you are, we need you!

We need your talent, teamwork, and energy to help us achieve great things that inspire people all over the globe. We need you to bring creative ideas and diverse backgrounds to help us envision, shape, and deliver systems that will enable the exploration of space while benefiting people here on Earth. We are excited about what we do, and we need you on our team as we take on exciting challenges for NASA's pursuits in deep space exploration. As NASA's largest engineering solutions provider working together with NASA at centers across the United States.Amentum has an exciting opportunity for a Thermal Analysis Engineer to join the team with Barrios, a teammate company.

The Thermal Analysis Engineer will support the development, analysis, and verification of thermal control systems that contribute to NASA's human spaceflight missions. The engineer will collaborate closely with NASA customers, subsystem teams, and crossdisciplinary engineering groups to deliver reliable thermal solutions for both crewed and uncrewed vehicles.

Responsibilities

The Thermal Analysis Engineer will:

  • Develop and maintain simplified to highfidelity thermal models using Thermal Desktop, SINDA/FLUINT, and related tools.
  • Perform steadystate and transient thermal analyses for spacecraft components, subsystems, and integrated vehicle configurations.
  • Evaluate thermal performance across mission phases, including ascent, cruise, lunar orbit, surface operations, and offnominal scenarios.
  • Perform thermal sensitivity studies in support of vendor vehicle designs, GFE designs or requirement development.
  • Support thermal verification and validation activities, including test planning, thermal vacuum testing, data analysis, and model correlation.
  • Collaborate with design teams to optimize PTCS and ATCS architectures.
  • Provide guidance on thermal design considerations and ensure compliance with NASA requirements and best practices.
  • Participate in design reviews, technical interchange meetings, and anomaly investigations.
  • Review NASA and vendor thermal designs for technical accuracy and requirement compliance.
  • Document analysis results, prepare technical reports, and present findings to internal stakeholders and NASA customers.
  • Support integration with systems engineering, mission operations, and hardware development teams throughout the engineering lifecycle.
Qualifications

Required Education/Experience/Skills:

  • Bachelor's degree in engineering from an accredited engineering school, plus ten (10) years of experience in the field or in a related area.
  • Experience with thermal analysis tools such as Thermal Desktop, COMSOL, ANSYS Fluent, or similar industrystandard software.
  • Strong understanding of heat transfer principles and spacecraft thermal environments.
  • Excellent oral and written communication skills, with the ability to coordinate across multiple technical disciplines.
  • Ability to assess and validate thermal designs for technical accuracy and compliance with requirements.

Preferences:

  • Typically, 5-10 years of relevant engineering experience.
  • BS degree in engineering and at least five years of direct engineering experience.
  • Familiarity with NASA JSC organizations, processes, and procedures.
  • Experience with PTCS or ATCS hardware design, analysis, testing, certification, or operations.
  • Proficiency with Thermal Desktop is strongly preferred.
  • Proven experience performing thermal analysis and design for aerospace systems.
  • Familiarity with the Engineering Life Cycle and requirements verification processes.
  • Demonstrated ability to coordinate support from a wide range of technical disciplines.
  • Demonstrate strong leadership by fostering collaboration, driving clear technical direction, and contributing to a culture of accountability and highquality engineering.

Essential Requirements 

  • Must be a U.S. Citizen and successfully complete a U.S. government background investigation.
  • Applicant selected may be subject to government security investigation and must meet eligibility requirements for access to classified information.
  • Work may involve sitting for extended periods.
  • May require lifting and carrying up to 25 lb.
  • Must have sufficient mobility to enter areas of test facilities where necessary.
  • Generally, an office environment but can involve inside or outside work depending on task.
  • Standard office equipment (PC, telephone, fax, etc.)
  • Regular attendance in accordance with established work schedule is critical.
  • Ability to work outside normal schedule and adjust schedule to meet peak periods and surge requirements when required.
  • Must be able to work in a team atmosphere.
  • Must put forward a professional behavior that enhances productivity and promotes teamwork and cooperation.
  • Grooming and dress must be appropriate for the position and must not impose a safety risk/hazard to the employee or others.
  • This position may require some commuting and traveling to other installations as needed.

 Don't miss out on this great opportunity; for immediate consideration, apply now!

Barrios Technology is a drug-free workplace, which is imperative to the health and safety of all employees and is required as a condition of receiving contracts from federal agencies. Please remember that regardless of the legalization of marijuana in several states, possession and use continues to be illegal under the federal Controlled Substances Act. This includes the use of some CBD products. A post-offer, pre-employment drug test is a condition of employment.

Barrios Technology is an Equal Employment Employer.  All qualified applicants will receive consideration for employment without regard to race, color, religion, disability, sex, sexual orientation, gender identity or expression, age, national origin, veteran status, genetic information, union status and/or beliefs, or any other characteristic protected by federal, state, or local law.

Employment Type: OTHER