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Substation Welding Jobs (NOW HIRING)

Arcosa LWB, LLC

Weld Tech

Clinton, IL

$55K - $70K/yr

The Plant Welding Technician will have strong hands-on welding skills, visual weld inspection ... substation applications. With over sixty years of innovative engineering and manufacturing ...

Arcosa Lightweight

Weld Tech

Clinton, IL · On-site

$55K - $70K/yr

The Plant Welding Technician will have strong hands-on welding skills, visual weld inspection ... substation applications. With over sixty years of innovative engineering and manufacturing ...

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$34K

$104.6K

$152.5K

How much do substation welding jobs pay per year?

As of Jun 11, 2026, the average yearly pay for substation welding in the United States is $104,604.00, according to ZipRecruiter salary data. Most workers in this role earn between $70,500.00 and $135,500.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Substation Welder, and why are they important?

To thrive as a Substation Welder, you need expertise in welding techniques, blueprint reading, and a strong understanding of safety protocols, often backed by a welding certification or vocational training. Familiarity with welding equipment (such as MIG, TIG, and stick welders), metal fabrication tools, and OSHA safety standards is typically required. Attention to detail, problem-solving ability, and effective teamwork are vital soft skills in this role. These competencies ensure the structural integrity and operational safety of electrical substations, which are critical for reliable power distribution.

What is the difference between Substation Welding vs Substation Electrical Technician?

AspectSubstation WeldingSubstation Electrical Technician
CertificationsWelding certifications (e.g., AWS)Electrical certifications (e.g., NICET, journeyman license)
Work EnvironmentWelding sites, outdoor substations, fabrication areasSubstation sites, control rooms, maintenance areas
Job FocusMetal fabrication, welding, assembly of substation componentsElectrical system installation, troubleshooting, maintenance
Industry UsagePower generation, transmission, and distributionPower distribution, electrical infrastructure maintenance

While both roles work within substations, Substation Welders focus on welding and fabricating metal components, requiring welding certifications. Substation Electrical Technicians handle electrical systems, requiring electrical certifications. Both are essential in power infrastructure but serve different technical functions.

Can I make 200k as a welder?

Substation welders can potentially earn $200,000 or more annually with extensive experience, specialized skills, and working in high-demand environments or overtime. Achieving this level often requires certifications, such as AWS welding certifications, and working in roles that involve complex or large-scale projects. However, typical salaries for welders are generally lower, and reaching a $200,000 income is considered above average for the profession.

What kind of welders make 300k a year?

Substation welders who specialize in high-voltage electrical infrastructure and possess advanced skills, certifications, and extensive experience can earn around $300,000 annually. These roles often require working in demanding environments, with some positions offering overtime, bonuses, or supervisory responsibilities that contribute to higher earnings.

What is substation welding?

Substation welding refers to the specialized process of joining metal components within electrical substations, which are critical parts of the power distribution and transmission system. Welders in this field work on structures such as busbars, grounding grids, support frameworks, and transformer tanks to ensure structural integrity and electrical conductivity. The work often requires knowledge of various welding techniques, strict adherence to safety protocols, and familiarity with electrical hazards. Substation welders play a vital role in maintaining the reliability and safety of the electrical grid.

How much do substation welders make?

Substation welders typically earn between $50,000 and $80,000 annually, depending on experience, certifications, and location. Skilled welders with specialized knowledge of electrical systems and safety protocols may earn higher wages, especially when working overtime or in remote environments.

Can you make $100,000 as a welder?

Substation welders can potentially earn $100,000 or more annually, especially with specialized skills, certifications, and experience in high-demand environments. Factors such as overtime, location, and the complexity of projects can influence earning potential. However, reaching this income level typically requires advanced skills and working in industries like power transmission or heavy construction.

What are some common challenges faced by substation welders during large-scale projects, and how can they be addressed?

Substation welders often encounter challenges such as working in confined spaces, exposure to adverse weather conditions, and coordinating with multiple trades on-site. These challenges can be addressed by adhering strictly to safety protocols, participating in thorough pre-job planning meetings, and maintaining open communication with other team members, such as engineers and electricians. Additionally, staying updated on the latest welding techniques and certifications helps ensure quality work and smoother project execution.
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Substation Welding jobs near you
Infographic showing various Substation Welding job openings in the United States as of June 2026, with employment types broken down into 1% Internship, 96% Full Time, and 3% Temporary. Highlights an 99% In-person, and 1% Remote job distribution, with an average salary of $104,604 per year, or $50.3 per hour.
Substation Construction Foreman (Statewide)

Substation Construction Foreman (Statewide)

Phillips, Inc.

Columbus, GA

Other

Posted 7 days ago

Phillips 66 rating

6.9

Company rating: 6.9 out of 10

Based on 82 frontline employees who took The Breakroom Quiz

40th of 74 rated oil and gas companies

Job description

Summary:

We are seeking Substation Construction Foremen to join our T&D Services team in Alabama and Georgia. This position is a working position, and will be accountable for the safety, quality, and production of all crew members on assigned construction projects.

Essential Duties & Responsibilities:

  • Supervise performance of substation construction and maintenance. This includes trenching, installing conduit, pulling cable, wiring of outdoor electrical equipment, installing ground grids, installing foundations, setting steel structures, installing buswork and conductors, welding aluminum buswork, setting and adjusting air switches, installing circuit breakers, and setting main power transformers.
  • Operate aerial lifts, forklifts, skidsteers, backhoes, excavators, boom trucks, and other equipment used in the construction of electrical substations.
  • Must know and understand state and local laws, DOT, and OSHA standards
  • Perform services in a safe and timely manner.
  • Must be able to understand and complete required paperwork and documentation of the services.
  • Communicates with customers, property owners, general public, other contractors, utility representatives, and government agencies.
  • Maintain and track crew working hours and production. Will be responsible for submitting billing to customer on a weekly basis.
  • Coordinate necessary outages with clients.
  • Maintain company equipment in a safe and efficient manner.

Supervisory Responsibilities:

Will directly supervise a crew of 4 to 12 employees. Will be responsible for training and coaching crew members.

Requirements:

  • Clean driving record, Class A Commercial Driver's License preferred.
  • Ability to read and interpret prints and plans.
  • Effective communication skills.
  • Experience working in energized substations and be able to distinguish energized live parts.
  • Utility Substation and Transmission Line Switching & Tagging experience a plus.
  • Certified Crane Operator a plus.
  • Be able to lift/move 50 pounds.
  • Must be able to pass a skills assessment at start of employment.
  • Pass a pre-employment drug screen, physical, and background check.

Education and Experience:

  • High School Diploma or GED.
  • 7 or more years of experience as an Apprentice/Journeymen Electrician, with previous Foreman experience.
  • Completion of an accredited Substation Apprentice Program, or verifiable work experience as an Apprentice/Journeymen Electrician.

Candidates that accept an offer of employment are required to undergo and successfully complete a pre-employment physical examination. This exam is essential to ensure that all potential employees meet the necessary health and fitness standards for the role. The examination includes a series of tests and evaluations conducted by a certified medical professional to assess overall physical health, identify any potential medical conditions that could interfere with job performance, and verify that the candidate is capable of safely performing the essential duties of the position.

Completion and clearance of this physical are mandatory steps in the hiring process.

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