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Stress Analysis Engineering Consultant Jobs (NOW HIRING)

Noblesoft Technologies

Stress Repair Engineer

Chula Vista, CA · On-site

$61 - $83.50/hr

Please look for profiles with at least 3 years of Aero structures Stress Analysis + FEM (Patran ... Bachelor of Science Degree in Engineering/appropriate technical discipline (Mechanical/ Aerospace ...

Clayco

Process Mechanical Stress Engineer

Chicago, IL · On-site

$75K - $100K/yr

The Specifics of the Role Mechanical & Stress Analysis Engineering * Perform advanced piping flexibility and stress analyses using industry-standard software (e.g., CAESAR II or equivalent)

Clayco

Process Mechanical Stress Engineer

Saint Louis, MO · On-site

$71K - $94K/yr

The Specifics of the Role Mechanical & Stress Analysis Engineering * Perform advanced piping flexibility and stress analyses using industry-standard software (e.g., CAESAR II or equivalent)

Clayco

Process Mechanical Stress Engineer

Chicago, IL · On-site

$75K - $100K/yr

The Specifics of the Role Mechanical & Stress Analysis Engineering * Perform advanced piping flexibility and stress analyses using industry-standard software (e.g., CAESAR II or equivalent)

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How much do stress analysis engineering consultant jobs pay per hour?

As of Sep 11, 2026, the average hourly pay for stress analysis engineering consultant in the United States is $65.95, according to ZipRecruiter salary data. Most workers in this role earn between $56.49 and $77.40 per hour, depending on experience, location, and employer.

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Infographic showing various Stress Analysis Engineering Consultant job openings in the United States as of July 2026, with employment types broken down into 92% Full Time, 4% Part Time, 3% Contract, and 1% Nights. Highlights an 86% Physical, 4% Hybrid, and 10% Remote job distribution, with an average salary of $137,183 per year, or $66 per hour.

Aerospace Stress Analysis Engineer

Saint Louis, MO • On-site

Synergetic Industries
51 - 200 employees
Learn more about Synergetic Industriesexternal

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 23 days ago

Key responsibilities

  • Perform structural analysis of aircraft primary and secondary structures, including finite element modeling, static strength, fatigue, damage tolerance, and durability assessments.

  • Evaluate aircraft structural modifications, repairs, and upgrades to ensure compliance with strength, durability, fatigue, and certification requirements.

  • Support design, manufacturing, testing, certification, and sustainment activities related to aircraft structural integrity.

Job description

ynergetic Industries is seeking an experienced Structural Analysis Engineer to support our customer, Boeing Defense, Space & Security, in St. Louis, Missouri. This is an onsite position supporting military aircraft development, modification, sustainment, and structural integrity programs.

As a member of the team, you will perform structural analysis of aircraft primary and secondary structure, support aircraft modifications and repairs, and contribute to the continued airworthiness and performance of Boeing military platforms.

Key Responsibilities

  • Perform structural analysis including:
    • Internal Loads (Finite Element Modeling)
    • Static Strength Analysis
    • Fatigue Analysis
    • Damage Tolerance Analysis
    • Durability Assessments
  • Develop, integrate, and document structural requirements to support aircraft design and modification efforts.
  • Evaluate aircraft primary and secondary structure to ensure compliance with strength, durability, fatigue, and certification requirements.
  • Develop finite element models, simulations, and analytical solutions to verify structural integrity throughout the product lifecycle.
  • Review and analyze aircraft structural modifications, repairs, installations, and upgrades.
  • Support design, manufacturing, testing, certification, and sustainment activities.
  • Coordinate closely with design engineering, manufacturing engineering, systems engineering, and customer teams.
  • Develop and review structural substantiation reports and certification documentation.
  • Support test planning, test execution, and validation of structural performance.
  • Investigate in-service structural issues, failures, and field-reported discrepancies, providing engineering dispositions and corrective actions.
  • Develop and improve analytical methods, tools, and processes to enhance engineering efficiency and quality.
  • Participate in technical reviews, customer meetings, and program coordination activities.
  • Work independently with minimal supervision while contributing effectively within a multi-disciplinary engineering team.

Required Qualifications

  • Bachelor’s Degree in Aerospace Engineering, Mechanical Engineering, or related engineering discipline.
  • 5+ years of aircraft structural analysis experience.
  • Experience performing stress, fatigue, durability, and/or damage tolerance analysis on aircraft structures or mechanical systems.
  • Experience with Finite Element Analysis (FEA) tools and methodologies.
  • Knowledge of aircraft primary and secondary structure design principles.
  • Experience working in a collaborative engineering environment with cross-functional teams.
  • Proficiency with Microsoft Excel, Word, and PowerPoint.
  • Strong written and verbal communication skills.
  • Strong problem-solving and interpersonal skills.
  • Ability to obtain and maintain required program access.
  • U.S. Citizenship required.

Preferred Qualifications

  • Previous Boeing commercial or defense aircraft experience.
  • Experience supporting military aircraft modification or sustainment programs.
  • Experience with MSC Nastran, Patran, FEMAP, HyperMesh, HyperWorks, or similar structural analysis tools.
  • Experience with aircraft loads development and finite element modeling.
  • Experience leading technical teams or mentoring junior engineers.
  • Experience with NX CAD and Teamcenter.
  • Knowledge of GD&T in accordance with ASME Y14.5.
  • Experience supporting aircraft certification, test, or airworthiness activities.
  • Familiarity with damage tolerance, fatigue crack growth, and structural repair substantiation methods.

Work Location

Onsite – Boeing Facility
St. Louis, Missouri

About Synergetic Industries

Synergetic Industries provides engineering, manufacturing, and technical services supporting aerospace, defense, industrial, and advanced manufacturing customers. Our team delivers practical engineering solutions while maintaining a commitment to technical excellence, customer satisfaction, and professional growth.

Company Description

At Synergetic Industries, we specialize in providing innovative fixture solutions for precision machining and manufacturing operations. With a commitment to excellence and customer satisfaction, we offer a comprehensive range of services tailored to meet the unique needs of our clients across various industries.

Join Our Team:

Are you passionate about precision machining, innovation, and delivering exceptional results? Join the Synergetic Industries team and be part of a dynamic and collaborative work environment where your skills and expertise are valued. We offer exciting career opportunities for individuals who are driven, creative, and dedicated to exceeding customer expectations.

Contact Us:

Interested in joining our team or learning more about career opportunities at Synergetic Industries? Visit our website or contact us directly to explore how you can contribute to our success and be part of a leading provider of fixture solutions in the manufacturing industry.