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Sr Process Engineer Jobs in Massachusetts (NOW HIRING)

Senior Process Engineer

Billerica, MA ยท On-site

$120K - $180K/yr

The Role Boston Materials' New Product Introduction (NPI) team is looking for an experienced Senior Process Engineer who can turn cutting-edge R&D into reliable, production-ready manufacturing. In ...

Sr Process Engineer

Taunton, MA

$106K - $137K/yr

Overview Waters Corporation is seeking a Weekend Senior Chemical Process Engineer to join our Chemical Engineering Team to support the engineering, productivity, and enhancement of our new ...

Sr Process Engineer

Taunton, MA ยท On-site

$106K - $137K/yr

Overview Waters Corporation is seeking a Weekend Senior Chemical Process Engineer to join our Chemical Engineering Team to support the engineering, productivity, and enhancement of our new ...

Senior Process Engineer

Billerica, MA ยท On-site

$120K - $180K/yr

The Role Boston Materials' New Product Introduction (NPI) team is looking for an experienced Senior Process Engineer who can turn cutting-edge R&D into reliable, production-ready manufacturing. In ...

Senior Process Engineer

Newburyport, MA ยท On-site

$109K - $142K/yr

General Summary The Senior Process Engineer develops and documents manufacturing techniques, materials, tools and processes related to back-end semiconductor assembly. Performs analyses and selects ...

Sr. Process Engineer

Billerica, MA ยท On-site

$105K - $130K/yr

Sr. Process Engineer Billerica, MA Quanterix is a global leader in ultra-sensitive biomarker detection, enabling breakthroughs in disease research, diagnostics, and drug development. Its vision is to ...

Sr. Process Engineer

Billerica, MA ยท On-site +1

$105K - $130K/yr

Sr. Process EngineerBillerica, MA Quanterix is a global leader in ultra-sensitive biomarker ... BASIC QUALIFICATIONS: * BS in molecular biology, biochemistry, chemistry, engineering, or a related ...

Sr Process Engineer

New Bedford, MA ยท On-site

$105K - $136K/yr

Responsibilities Senior Process Engineer - New Bedford, MA The Role You'll be joining a manufacturing team that works on ceramic-to-metal components used in medical devices and aerospace systems. In ...

Senior Process Engineer

Billerica, MA ยท On-site

$110K - $142K/yr

THE ROLE E Ink's Development Group is looking for an experienced Coating Engineer to join the Coating and Lamination Process development team. As a member of this team, this individual will work on ...

Sr. Process Engineer

Chicopee, MA ยท On-site

$103K - $133K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Senior Process Engineer

Billerica, MA ยท On-site

$110K - $142K/yr

THE ROLE E Ink's Development Group is looking for an experienced Coating Engineer to join the Coating and Lamination Process development team. As a member of this team, this individual will work on ...

Sr. Process Engineer

Chicopee, MA ยท On-site

$104K - $135K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Sr. Process Engineer

Chicopee, MA ยท On-site

$103K - $133K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Sr. Process Engineer

Chicopee, MA ยท On-site

$104K - $135K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Sr. Process Engineer

Chicopee, MA

$104K - $135K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Sr. Process Engineer

Chicopee, MA ยท On-site

$103K - $133K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Sr. Process Engineer

Chicopee, MA

$103K - $133K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Sr. Process Engineer

Chicopee, MA

$103K - $133K/yr

What Process Engineering contributes to Cardinal Health Engineering is responsible for performing research and analyses to develop design options for components, products, systems and processes.

Showing results 21-40

Sr Process Engineer information

See Massachusetts salary details

$81.9K

$132.3K

$186.2K

How much do sr process engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for sr process engineer in Massachusetts is $132,274.00, according to ZipRecruiter salary data. Most workers in this role earn between $113,600.00 and $146,900.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What cities in Massachusetts are hiring for Sr Process Engineer jobs?

Cities in Massachusetts with the most Sr Process Engineer job openings:

Infographic showing various Sr Process Engineer job openings in Massachusetts as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 18% Part Time, 1% Temporary, 3% Contract, and 2% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $132,274 per year, or $63.6 per hour.

Senior Process Engineer

Boston Materials

Billerica, MA โ€ข On-site

$120K - $180K/yr

Full-time

Medical, Dental, Vision, PTO

Re-posted 5 days ago


Job description

Boston Materials produces advanced materials with enhanced energy transfer properties using its patented Z-axis Carbon Fiber technology.ย  The Company's products solve critical performance bottlenecks in applications spanning thermal, electrical, and structural use cases.ย  Its breakthrough Liquid Metal ZRT thermal interface material is designed to solve thermal chokepoints that are facing the next generation of AI and HPC silicon.ย  For more information, visit https://www.bomaterials.com/
ย 
ย 
THE OPPORTUNITY
A career-defining opportunity rarely offersย all ofย the following:
ย 
Direct connection to the mission.ย  Gain a clear understanding of the business and see how your work directly shapes outcomes. With no unnecessary layers, silos, or bureaucracy, every team member contributes meaningfully to the company's success and has the responsibility to drive real impact.ย 
ย 
Growth beyond a single role.ย  At Boston Materials, you are not defined by yourย past experienceย or limited by a job description. Working alongside leading experts in the field, you will take on new challenges, broaden yourย expertise, develop new capabilities, and take ownership of projects that matterย -ย while contributing to the broader success of the organization.ย 
ย 
Work on problems that matter.ย  Help solve some of the most pressing challenges in the Advanced Semiconductor, AI Infrastructure, and Advanced Materials industries.ย  Boston Materials offers a rare combination of purpose, autonomy, and impact. We invite you to join us.ย 

The Role
ย 

Boston Materials' New Product Introduction (NPI) team is looking for an experienced Senior Process Engineer who can turnย cutting-edgeย R&D into reliable, production-ready manufacturing. In this role,ย you'llย work closely with Engineering and Operations to translate new processes into clear, repeatable procedures that support our next generation of thermal interface materials.ย ย 

You'll own the details of process control and data analysis, implement rigorous monitoring to spot patterns, uncover root causes, and push systems to meet high safety, capacity, and yield targets. This work isn'tย just aboutย maintainingย stability,ย it'sย solving hard problems, removing bottlenecks, and unlocking the keys to scaling production processes to high-volume operations.

If you'reย driven by troubleshooting complex systems,ย validatingย bold ideas, and building processes that stand up to real-world production, this is the place to do it.ย ย 

Your Responsibilities
  • Designย and optimize novel chemical/materials processes for commercial production of advanced materials.
  • Deliver key Release-to-Manufacturing milestones and capacity scaling across new manufacturing and quality processes.ย 
  • Develop and execute DOE's that improve understanding of process fundamentals and ultimately lead to increases in process stability, capability, and scale.ย ย 
  • Perform root cause analysis and resolution of assignable cause variation.ย ย 
  • Identify, select, and implement instrumentation, controls, etc. to enable process and material characterization necessary to achieve developmental goals.ย 
  • Conceive new process equipment designs or modifications to commercially available equipment to suit process requirements. Lead activities of external vendors or internal counterparts to execute these designs/modifications.ย 
  • Assist Operations team in devising and implementing workflow improvements.
  • Work with quality engineers to establish quality metrics that assure product form, fit, and function.
  • Lead process FMEA for new processes. ย  ย 
  • Conspicuously exemplify high standards of safety, organization, communication, and documentation.ย ย 
  • Implement 6S for production equipment and workstations.ย ย 
  • Work effectively in a startup or small company setting. Embrace challenges, adapt to changes, and continuously seek to improve.
Your Skills and Expertise
  • Bachelor's or Master's degree in Chemical Engineering or Materials Science strongly preferred; equivalent experience considered. ย 
  • Demonstrated success developing chemical processes, roll-to-roll systems, and other continuous manufacturing workflows.ย ย 
  • Hands-on ability to perform hazard analyses, define engineering controls, and ensure safe operation of complex processes.ย ย 
  • Strong understanding of sensing technologies and data acquisition methods for process monitoring and control.ย ย 
  • Commitment to 6S principles and building clean, organized, and efficient work areas.ย ย 
  • Consistent track record of driving continuous improvement initiatives that raise throughput, quality, and reliability.ย ย 
  • Ability to perform process FMEAs to identify risks, prioritize mitigations, and strengthen process robustness. ย 
  • Solid grounding in applied statistics, including capability analysis, control charts, ANOVA, and hypothesis testing. ย 
Summary of Benefits
  • Health, Vision & Dental - Boston Materials pays 75% of Health, Vision and Dental Care coverage for employee and dependentsย 
  • 4 weeks of supplemental Paid Parental and Family Leaveย 
  • Unlimited Paid Time Offย 
  • Holidays: 14 days/yearย 
$120,000 - $180,000 a year
Boston Materials is an EOE and at the forefront of materials innovation, the key to which is diverse teams with unique backgrounds and experiences. We are committed to employing a diverse workforce with equal employment opportunities regardless of race, color, religion, sex, national origin, age, sexual orientation, gender identity, gender expression, marital status, veteran status, or disability.
ย 
Applicants must be currently authorized to work in the US on a full-time basis.
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