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Sr Controls Engineer Jobs in Chicago, IL (NOW HIRING)

ILUS - Senior Controls Engineer II

Bolingbrook, IL · On-site

$95K - $126K/yr

Develop Programmable Logical Control (PLC) programs * Maintain product develop schedules and cost ... controls/controllers * Proficient with AutoCAD Electrical or other related electrical CAD systems

Position Summary The Senior Controls Technician will control and monitor commercial building HVAC controls system equipment, which includes programming, start-up, troubleshooting, commissioning, and ...

Senior Resident Controls Engineer

Portage, IN · On-site

$89K - $117K/yr

We are seeking a Senior Controls Engineer to be responsible for technical leadership and/or development of solutions for our world class customers. Responsibilities include development ...

Senior Resident Controls Engineer

Portage, IN · On-site

$89K - $117K/yr

We are seeking a Senior Controls Engineer to be responsible for technical leadership and/or development of solutions for our world class customers. Responsibilities include development ...

Senior Resident Controls Engineer

Portage, IN · On-site

$89K - $117K/yr

We are seeking a Senior Controls Engineer to be responsible for technical leadership and/or development of solutions for our world class customers. Responsibilities include development ...

Senior Resident Controls Engineer

Hammond, IN · On-site

$93K - $123K/yr

We are seeking a Senior Controls Engineer to be responsible for technical leadership and/or development of solutions for our world class customers. Responsibilities include development ...

Senior/Staff Controls Engineer

Manteno, IL · On-site

$96K - $127K/yr

Manteno, IL | On-site Position Overview We are seeking a highly experienced Senior/Staff PLC/Controls Engineer to take ownership of automation and control systems for our Pack & Module production ...

Controls Engineer

Cary, IL · On-site

$90K - $110K/yr

This position works closely with the company's senior engineer to support day-to-day engineering ... The ideal candidate combines strong PLC and controls experience with mechanical aptitude and enjoys ...

Senior/Staff Controls Engineer

Manteno, IL · On-site

$96K - $127K/yr

Manteno, IL | On-site Position Overview We are seeking a highly experienced Senior/Staff PLC/Controls Engineer to take ownership of automation and control systems for our Pack & Module production ...

Sr Engineer II, Plant Controls

Chicago, IL

$100K - $132K/yr

In this position, the Sr Engineer II, Plant Controls, will be key in the design and execution of control solutions for new sites. You will be gathering project-specific requirements to define the ...

Showing results 21-40

Sr Controls Engineer information

See Chicago, IL salary details

$74.2K

$118.2K

$158.6K

How much do sr controls engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for sr controls engineer in Chicago, IL is $118,183.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,900.00 and $131,900.00 per year, depending on experience, location, and employer.

What is a Sr Controls Engineer?

Sr Controls Engineers are experienced professionals who design, develop, and maintain control systems used in manufacturing, automation, or other industrial processes. They work with hardware and software to ensure machinery operates efficiently, safely, and according to specifications. Their responsibilities often include programming PLCs, troubleshooting system issues, leading projects, and collaborating with multidisciplinary teams. Senior-level controls engineers also mentor junior staff and contribute to the strategic improvement of automation processes.

What are the key skills and qualifications needed to thrive as a Sr Controls Engineer, and why are they important?

To thrive as a Sr Controls Engineer, you need a strong background in electrical engineering, automation, and control systems design, usually supported by a relevant bachelor's degree and significant industry experience. Expertise in PLC programming, SCADA systems, HMI development, and familiarity with industry standards and certifications like ISA or PE is essential. Strong problem-solving, project management, and communication skills set standout professionals apart in this role. These qualifications ensure effective system integration, reliable automation solutions, and successful collaboration on complex engineering projects.

What types of projects and cross-functional collaboration can a Sr Controls Engineer expect in this role?

As a Sr Controls Engineer, you will typically lead or contribute to projects involving the design, implementation, and optimization of automation systems. Collaboration is common with multidisciplinary teams, including mechanical and electrical engineers, software developers, and operations personnel, to ensure seamless integration of control systems. You may also work closely with project managers and clients to define requirements, troubleshoot issues, and deliver solutions that align with production goals. This role often involves balancing technical problem-solving with strong communication skills to coordinate across departments.

What is the difference between Sr Controls Engineer vs Controls Engineer?

AspectSr Controls EngineerControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or related engineering; often 5+ years experience; certifications like PLC or automation certificationsBachelor's in relevant engineering; 1-3 years experience; similar certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation projectsSimilar industrial settings, project-based work, automation systems
Employer & Industry UsageManufacturing, automation, process control industriesManufacturing, industrial automation, equipment design

The main difference between a Sr Controls Engineer and a Controls Engineer lies in experience level, responsibilities, and expertise. Sr Controls Engineers typically have more years of experience, handle complex automation projects, and may mentor junior staff. Controls Engineers are often earlier in their careers, focusing on implementing and maintaining control systems. Both roles are vital in industrial automation and share similar work environments and industry applications.

What job categories do people searching Sr Controls Engineer jobs in Chicago, IL look for?

The top searched job categories for Sr Controls Engineer jobs in Chicago, IL are:

What cities near Chicago, IL are hiring for Sr Controls Engineer jobs?

Cities near Chicago, IL with the most Sr Controls Engineer job openings:

Infographic showing various Sr Controls Engineer job openings in Chicago, IL as of August 2026, with employment types broken down into 90% Full Time, 6% Part Time, and 4% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $118,183 per year, or $56.8 per hour.

ILUS - Senior Controls Engineer II

Daifuku

Bolingbrook, IL • On-site

$95K - $126K/yr

Full-time

Medical, Dental, Vision, Retirement

Re-posted 15 days ago


Daifuku rating

7.4

Company rating: 7.4 out of 10

Based on 33 frontline employees who took The Breakroom Quiz

293rd of 495 rated machine equipment manufacturers


Job description

Overview

Designs control systems for industrial material handling solutions. Includes concepting new ideas, developingspecifications and requirements, implementing proof of concepts and prototypes, performing high level anddetailed designing, and leading the transistion to manufacturing. Leads large projects or multiple smallerprojects and provides direction and training to less-senior associates.

Responsibilities
  • Lead in the concepting and design of products that add value and are a solution to customers andmarket needs
  • Lead and collaborate with others on the development team to develop products
  • Ensure products developed fit with current and future manufacturing operations
  • Ensure products developed meet competitive and market demands for performance and cost
  • Specify and develop a sequence of operations of automated equipment
  • Prepares schematics and specifications for control panel fabrication
  • Develop Programmable Logical Control (PLC) programs
  • Maintain product develop schedules and cost estimates
  • Follow established engineering standards and best practices including software revision control
  • Perform prototype development and testingPerform on site beta testing to ensure safety, reliability, and other performance metrics are met
  • Investigate product issues in the field and determine root cause
  • Domestic travel up to 50% in North America, mostly within the Continental United States.
Qualifications

Education and Experience Requirements: 

  • Bachelor's degree in electrical engineering or a related engineering field, or equivalent experience
  • Minimum of 6 years of related experience
  • Experience with sortation and conveyance equipment or robotics design required
  • Experience with Allen Bradley control software and tools required
  • Knowledge of electrical and safety codes for machine and equipment design including execution of risk assessments required

Knowledge, Skills and Abilities Requirements:

  • In-depth knowledge of industrial automation systems, including HMI and SCADA systems, AllenBradley controls/controllers
  • Proficient with AutoCAD Electrical or other related electrical CAD systems
  • Ability to lead a team and accomplish project goals effectively
  • Ability to multi-task while maintaining attention to detail and deadlines
  • Excellent verbal and written communication skills
  • Team-oriented and collaborative
  • Creative-thinking and problem-solving skills
  • Ability to learn new technologies
  • Self-motivated
  • Ability to work non-traditional hours
  • Must be able to speak, read and understand the English language

Benefit Information:

  • Many great benefits to include Health/Vision/Dental/401k with Employer Match
  • FSA/HSA Options
  • Employee Assistance Program 

EOE Minorities/Women/Disabled/Veterans

Federal Contractor

If you need assistance applying to an open position online, please email HR-ILUS@daifukuna.com

Employment Type: OTHER

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