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Sr Controls Engineer Jobs in Cary, IL (NOW HIRING)

Generac

Senior Controls Engineer

Chicago, IL · On-site +1

$115K - $155K/yr

The Senior Controls Engineer serves as the technical lead for advanced microgrid control system projects within the Generac Microgrid Controls Team. This role owns projects endtoend-from sales ...

BBS Automation

Sr. Controls Engineer

Bartlett, IL · On-site

$117K - $137K/yr

Join our Team! Sr. Controls Engineer is capable of leading the electrical and/or controls design and programming of a large, custom automated assembly machine project from concept to acceptance. Has ...

Autokiniton

Controls Engineer Sr.

Chicago, IL · On-site

$99K - $131K/yr

Senior Controls Engineer We are AUTOKINITON (pronounced auto-ken-i-TAHN) AUTOKINITON delivers operational excellence, high-quality execution, and customer service. We offer 100% vertical integration ...

Matrix Design, LLC

Controls Engineer

Bartlett, IL · On-site

$52.88 - $67.31/hr

SUMMARY The Senior Controls Engineer plays a critical role in designing, developing, and implementing advanced control systems for industrial automation projects. This position focuses on integrating ...

Matrix Design, LLC

Controls Engineer

Bartlett, IL · On-site

$110K - $140K/yr

SUMMARY The Senior Controls Engineer plays a critical role in designing, developing, and implementing advanced control systems for industrial automation projects. This position focuses on integrating ...

Shades of Grey HR

Controls Engineer

Cary, IL

$90K - $110K/yr

This position works closely with the company's senior engineer to support day-to-day engineering ... The ideal candidate combines strong PLC and controls experience with mechanical aptitude and enjoys ...

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All JobsSr Controls Engineer JobsSr Controls Engineer Jobs in Cary, IL

Sr Controls Engineer information

See Cary, IL salary details

$73K

$116.4K

$156.2K

How much do sr controls engineer jobs pay per year?

As of Aug 6, 2026, the average yearly pay for sr controls engineer in Cary, IL is $116,376.00, according to ZipRecruiter salary data. Most workers in this role earn between $98,400.00 and $129,800.00 per year, depending on experience, location, and employer.

What types of projects and cross-functional collaboration can a Sr Controls Engineer expect in this role?

As a Sr Controls Engineer, you will typically lead or contribute to projects involving the design, implementation, and optimization of automation systems. Collaboration is common with multidisciplinary teams, including mechanical and electrical engineers, software developers, and operations personnel, to ensure seamless integration of control systems. You may also work closely with project managers and clients to define requirements, troubleshoot issues, and deliver solutions that align with production goals. This role often involves balancing technical problem-solving with strong communication skills to coordinate across departments.

What is a Sr Controls Engineer?

Sr Controls Engineers are experienced professionals who design, develop, and maintain control systems used in manufacturing, automation, or other industrial processes. They work with hardware and software to ensure machinery operates efficiently, safely, and according to specifications. Their responsibilities often include programming PLCs, troubleshooting system issues, leading projects, and collaborating with multidisciplinary teams. Senior-level controls engineers also mentor junior staff and contribute to the strategic improvement of automation processes.

What are the key skills and qualifications needed to thrive as a Sr Controls Engineer, and why are they important?

To thrive as a Sr Controls Engineer, you need a strong background in electrical engineering, automation, and control systems design, usually supported by a relevant bachelor's degree and significant industry experience. Expertise in PLC programming, SCADA systems, HMI development, and familiarity with industry standards and certifications like ISA or PE is essential. Strong problem-solving, project management, and communication skills set standout professionals apart in this role. These qualifications ensure effective system integration, reliable automation solutions, and successful collaboration on complex engineering projects.

What is the difference between Sr Controls Engineer vs Controls Engineer?

AspectSr Controls EngineerControls Engineer
Required CredentialsBachelor's in Electrical, Mechanical, or related engineering; often 5+ years experience; certifications like PLC or automation certificationsBachelor's in relevant engineering; 1-3 years experience; similar certifications
Work EnvironmentIndustrial plants, manufacturing facilities, automation projectsSimilar industrial settings, project-based work, automation systems
Employer & Industry UsageManufacturing, automation, process control industriesManufacturing, industrial automation, equipment design

The main difference between a Sr Controls Engineer and a Controls Engineer lies in experience level, responsibilities, and expertise. Sr Controls Engineers typically have more years of experience, handle complex automation projects, and may mentor junior staff. Controls Engineers are often earlier in their careers, focusing on implementing and maintaining control systems. Both roles are vital in industrial automation and share similar work environments and industry applications.

What are popular job titles related to Sr Controls Engineer jobs in Cary, IL? For Sr Controls Engineer jobs in Cary, IL, the most frequently searched job titles are:
What cities near Cary, IL are hiring for Sr Controls Engineer jobs? Cities near Cary, IL with the most Sr Controls Engineer job openings:
Sr Controls Engineer jobs near you
Infographic showing various Sr Controls Engineer job openings in Cary, IL as of August 2026, with employment types broken down into 67% Full Time, and 33% Contract. Highlights an 100% In-person job distribution, with an average salary of $116,376 per year, or $56 per hour.

Senior Controls Engineer

Sterling Engineering Inc.

Elgin, IL • On-site

$105K - $125K/yr

Full-time

Medical, Retirement, PTO

Re-posted 19 hours ago

Job description

Title: Senior Controls Engineer
Location: Elgin, IL
Hire Type: Direct hire
Compensation: $105,000 to $125,000
Benefits: Standard benefits package (health insurance, paid time off, holiday pay, 401k)


Objective:

As a Senior Controls Engineer you will lead the electrical and/or controls design and programming of a custom automated assembly machines from concept to client acceptance. You will be responsible for understanding the concept, budget and schedule and staying within the project deadline and budget requirements.

Responsibilities:

• Proficiency with Allen Bradley and/or Siemens PLCs and HMIs
• Will write PLC to device software interface including implementation documentation and validation plan
• Skilled in commissioning intelligent devices on fieldbus networks (Ethernet I/P, ProfiNet, etc.) with very good troubleshooting skills
• Should have robot programming (Epson, Adept, Mitsubishi, Fanuc, Staubli, ABB)
• Set up and programming of vision systems (Cognex, Keyence)
• Precision motion control involving coordinated motion
• Participate in internal and customer design reviews, installations, and service calls when needed.
• Able to communicate engineering concepts and ideas clearly (to builders, customers, and others)
• Travel to customer sites for machine installation; travel % is approximately 25%

Requirements:

• Bachelor’s degree in Electrical Engineering
• 10+ years of controls engineering experience in custom automation; or an equivalent combination of education, training, and experience



Qualified applicants will receive consideration for employment without regard to race, color, age, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or genetic information.