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Sr Chemical Process Engineer Jobs in Oak Ridge, TN

EGS is seeking a Process Engineer - Wet Chemistry to support our client located in Oak Ridge ... Bachelor's degree in Chemical Engineering, Nuclear Engineering, Materials Science, Materials ...

EGS is seeking a Process Engineer - Wet Chemistry to support our client located in Oak Ridge ... Bachelor's degree in Chemical Engineering, Nuclear Engineering, Materials Science, Materials ...

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Sr Chemical Process Engineer information

See Oak Ridge, TN salary details

$87.5K

$120.2K

$149.6K

How much do sr chemical process engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for sr chemical process engineer in Oak Ridge, TN is $120,157.00, according to ZipRecruiter salary data. Most workers in this role earn between $107,600.00 and $129,100.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Chemical Process Engineer?

To thrive as a Sr Chemical Process Engineer, you need deep knowledge of chemical engineering principles, process optimization, and safety protocols, typically supported by a bachelor's or master's degree in chemical engineering and several years of industry experience. Proficiency in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean methodologies, and familiarity with regulatory compliance systems are essential. Outstanding problem-solving abilities, leadership, and effective communication skills distinguish top performers in this role. These skills and qualities are vital to drive innovation, ensure safe and efficient processes, and lead cross-functional teams in complex industrial environments.

What are some common challenges faced by Sr Chemical Process Engineers when scaling up processes from the lab to full production?

Sr Chemical Process Engineers often encounter challenges such as maintaining product quality, ensuring process safety, and achieving consistent yields when scaling up from laboratory or pilot plant to full-scale production. Differences in equipment size, heat and mass transfer rates, and raw material variability can introduce unexpected issues that require creative problem-solving and strong collaboration with operations, R&D, and safety teams. Effective communication and a thorough understanding of scale-up principles are essential to mitigate risks and ensure a smooth transition to large-scale manufacturing.

What does a Sr Chemical Process Engineer do?

A Sr Chemical Process Engineer is responsible for designing, optimizing, and troubleshooting chemical processes within manufacturing or production facilities. They lead projects to improve efficiency, safety, and product quality, often working with cross-functional teams. Their role also includes analyzing data, implementing new technologies, and ensuring compliance with environmental and safety regulations. With their advanced experience, they mentor junior engineers and often play a key role in decision-making for process improvements.
What job categories do people searching Sr Chemical Process Engineer jobs in Oak Ridge, TN look for? The top searched job categories for Sr Chemical Process Engineer jobs in Oak Ridge, TN are:
What cities near Oak Ridge, TN are hiring for Sr Chemical Process Engineer jobs? Cities near Oak Ridge, TN with the most Sr Chemical Process Engineer job openings:
Infographic showing various Sr Chemical Process Engineer job openings in Oak Ridge, TN as of August 2026, with employment types broken down into 1% As Needed, 75% Full Time, 18% Part Time, 3% Contract, and 3% Nights. Highlights an 91% Physical, 2% Hybrid, and 7% Remote job distribution, with an average salary of $120,157 per year, or $57.8 per hour.

Chemical Process Engineer

Boston Government Services, LLC

Oak Ridge, TN • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 27 days ago


Job description

Boston Government Services, LLC. (BGS) is seeking a Chemical Process Engineer to support our client in Oak Ridge, TN.

BGS is an engineering, technology, and security firm helping to advance missions of national importance for government programs, national laboratories, national security facilities, nuclear operations, and complex commercial projects. We support clients at every stage, from strategic planning and program management to the execution of project management, procurement, supply chain management, quality, safety, security, nuclear and systems engineering and technical activities. We strive to attract and retain the best talent because it delivers the best results and “Delivery Certainty” for our clients. Our capabilities are based on our experience in complex, secure, and highly regulated environments. We leverage our expertise and capabilities to provide mission-driven integrated services, systems, and solutions tuned to our clients’ mission needs, challenges, requirements, expected results, and strategic direction.

Work that Matters. People that Matter More. At BGS, we believe meaningful work starts with great people. We foster a culture built on respect, collaboration, and accountability—where employees are empowered to contribute ideas, grow professionally, and make an impact. We care about our employees’ well-being through competitive benefits, clear expectations, and an environment that values both excellence and connection.

If you align with BGS’ company values and culture, we would love for you to explore opportunities to join our growing team by checking out the job description below!

We are seeking a Chemical Process Engineer to support nuclear material processing systems, enrichment‑related technologies, and high‑hazard chemical operations. This role provides process design, system development, troubleshooting, testing, and operational support for systems involving UF₆, vacuum environments, cryogenic fluids, and related process supporting systems.

Key Responsibilities

  • Support process design and operation of systems handling uranium‑bearing materials, including UF₆, cryogenic systems, vacuum systems, and high‑temperature furnace environments.
  • Develop and optimize process parameters for batch and continuous operations, including thermal, vacuum, gas flow, and material handling characteristics.
  • Provide input to design packages, work packages, and process change documentation for nuclear or high‑hazard chemical systems.
  • Perform field walkdowns to verify existing configurations, gather process data, and support constructability and installation planning.
  • Support testing, evaluation, and operation of R&D‑scale or prototype chemical process equipment.
  • Contribute to system troubleshooting, operational support, and identification of process improvements for nuclear and chemical systems.
  • Support safety basis documentation, hazard evaluations, and compliance activities for systems operating under DOE/NNSA or NRC requirements.

Required Qualifications

  • Bachelor’s degree in Chemical Engineering or related engineering discipline.
  • 5+ years of experience in chemical process engineering within nuclear, DOE, or high-hazard industrial settings. Candidates with fewer years of experience may be considered based on the relevance of their experience.
  • Ability to support process design, system testing, and operational troubleshooting.
  • Experienced in Mass Flow Balance Calculations.
  • Familiarity with applicable codes, safety requirements, and QA programs for nuclear or hazardous chemical systems.

Preferred Qualifications

  • Experience with vacuum systems, cryogenic fluids, high temperature processes, or uranium/metal chemical processing preferred.
  • Experience with UF₆ systems, enrichment‑related R&D, or processing.
  • Background in nuclear enrichment technologies, cryogenic, or gas‑phase chemical operations.
  • Experience developing test plans, analyzing process data, and producing technical reports.
  • DOE Q‑Clearance (active or ability to obtain).

Location/Work Arrangement:

  • This position is in Oak Ridge, TN.
  • Schedule is full-time, Monday – Friday 40-hour week.

Benefits:

BGS offers a competitive total compensation package to eligible employees. Benefits include Health, Dental, Vision, Life Insurance, Paid Vacation, 401K, Long and Short-Term Disability.

EEO:

BGS is an Equal Opportunity/Affirmative Action employer. All qualified applicants are encouraged to apply and will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, or protected veteran status.

Exclusive Agreement Disclaimer:

BGS has standing contracts with federal agencies throughout the United States. We require an affirmative exclusive agreement to represent all candidates to our clients. By submitting this application, you are consenting to allow BGS to represent you as a candidate for the role in which you are applying.


This position is in Oak Ridge, TN.
Schedule is full-time, Monday – Friday 40-hour week.