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Sr Process Engineer Jobs in Oak Ridge, TN (NOW HIRING)

Upcoresolutions

Senior Process Engineer

Knoxville, TN · On-site

$99K - $128K/yr

Our client is seeking - Senior Process Engineer, responsible for establishing, maintaining and optimizing process engineering operations within a technical ceramic manufacturing facility. This role ...

Terry Young & Associates

Be Seen First

Manufacturing Engineer - Senior Process

Knoxville, TN · On-site

$135K - $150K/yr

Sr Manufacturing Process Engineer - Building Products Plant located 4 hours West of Knoxville, TN - Relocation Provided Industrial building products - Salary $135,000-$150,000 I am currently ...

New

EGS

Mid-to-Senior Process Engineer

Oak Ridge, TN · On-site +1

$99K - $128K/yr

EGS is seeking a Mid-to-senior Process Engineer with DOE, nuclear, chemical or high-hazard facility experience to support our client in Oak Ridge, TN. This is a long term full-time contract position ...

EGS

Mid-to-Senior Process Engineer

Oak Ridge, TN · On-site +1

$99K - $128K/yr

EGS is seeking a Mid-to-senior Process Engineer with DOE, nuclear, chemical or high-hazard facility experience to support our client in Oak Ridge, TN. This is a long term full-time contract position ...

EGS

Mid-to-Senior Process Engineer

Oak Ridge, TN · On-site +1

$99K - $128K/yr

EGS is seeking a Mid-to-senior Process Engineer with DOE, nuclear, chemical or high-hazard facility experience to support our client in Oak Ridge, TN. This is a long term full-time contract position ...

X Energy LLC

Senior Process Engineer

Oak Ridge, TN

$99K - $128K/yr

Perform engineering work related to the design, procurement, installation, and operation of multiple process areas, as assigned, including but not limited to: ADUN production, organic solution ...

X energy LLC

Senior Process Engineer

Oak Ridge, TN · On-site

$185 - $215/hr

Perform engineering work related to the design, procurement, installation, and operation of multiple process areas, as assigned, including but not limited to: ADUN production, organic solution ...

TRISO-X

Senior Process Engineer

Oak Ridge, TN · On-site

$185 - $215/hr

Perform engineering work related to the design, procurement, installation, and operation of multiple process areas, as assigned, including but not limited to: ADUN production, organic solution ...

X-energy

Senior Process Engineer

Oak Ridge, TN · On-site

$185 - $215/hr

This role contributes to the design, installation, and operation of multiple process areas and may also serve as the responsible engineer for the design, installation and operation for a process area.

X Energy LLC

Senior Process Engineer

Oak Ridge, TN · On-site

$99K - $128K/yr

Perform engineering work related to the design, procurement, installation, and operation of multiple process areas, as assigned, including but not limited to: ADUN production, organic solution ...

Strata-G, LLC

Sr. Process Engineers

Oak Ridge, TN · On-site

$99K - $128K/yr

Strata-G is seeking an experienced Sr. Process Engineers with the following: Job Location: Oak Ridge, TN. No remote or hybrid options. Summary: * Sr. Process Engineers with Uranium processing ...

Strata-G, LLC

- Sr. Process Engineers

Oak Ridge, TN · On-site

$99K - $128K/yr

Strata-G is seeking an experienced Sr. Process Engineers with the following: Job Location: Oak Ridge, TN. No remote or hybrid options. Summary: * Sr. Process Engineers with Uranium processing ...

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All JobsSr Process Engineer JobsSr Process Engineer Jobs in Oak Ridge, TN

Sr Process Engineer information

See Oak Ridge, TN salary details

$71.7K

$115.8K

$163K

How much do sr process engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for sr process engineer in Oak Ridge, TN is $115,792.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,400.00 and $128,600.00 per year, depending on experience, location, and employer.

What is a Sr Process Engineer?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications such as Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to industry standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What are popular job titles related to Sr Process Engineer jobs in Oak Ridge, TN?

For Sr Process Engineer jobs in Oak Ridge, TN, the most frequently searched job titles are:

What job categories do people searching Sr Process Engineer jobs in Oak Ridge, TN look for?

The top searched job categories for Sr Process Engineer jobs in Oak Ridge, TN are:

What cities near Oak Ridge, TN are hiring for Sr Process Engineer jobs?

Cities near Oak Ridge, TN with the most Sr Process Engineer job openings:

Sr Process Engineer jobs near you
Infographic showing various Sr Process Engineer job openings in Oak Ridge, TN as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 20% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 2% Hybrid, and 9% Remote job distribution, with an average salary of $115,792 per year, or $55.7 per hour.

Senior Process Engineer

Upcoresolutions

Knoxville, TN • On-site

$99K - $128K/yr

Full-time

Posted 14 days ago

Job description

Our client is seeking - Senior Process Engineer, responsible for establishing, maintaining and optimizing process engineering operations within a technical ceramic manufacturing facility. This role serves as the primary owner for transitioning new processes from R&D into full-scale manufacturing, including specifying equipment, oversight of equipment installation, commissioning, validation, and process scale-up activities. The position partners cross-functionally to execute engineering initiatives aligned with business unit strategies, while driving operational excellence, safety, and continuous improvement.

Roles & Responsibilities: including but not limited to

Work safely and encourage a safety mindset
Ceramic powder formulation and process development to produce ready-to-press products
Lead commissioning activities, including Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and process validation.
Develop best method manufacturing processes for new products and materials
Manage capital projects from scoping and justification, through equipment procurement and installation.
Responsible for process improvements that deliver yield or throughput gains.
Lead problem solving activities for complex process and equipment related issues.
Develop, review, and update work instructions, quality control documentation, and operator training as required.
Serve as the primary interface with manufacturers and vendors that supply raw materials and process equipment to the company, from specification setting through implementation, into manufacturing and acceptance testing.
Ensure compliance with safety requirements
Perform detailed analysis for executive review and effectively communicate findings across all organizational levels.
Monitor production standards and performance metrics including output, downtime, scrap, and efficiency.
Collaborate with maintenance, quality, engineering, and supply chain teams to optimize production processes.

Education:
Bachelor's degree in Engineering or related discipline. Master's degree a plus

Experience:
Minimum 7 years in a process engineering role in a manufacturing environment.
Preferred experience in a technical ceramic manufacturing environment
Particular expertise in batching calculations, mixing, spray-drying, calcining, and fine particle milling.
Additional experience in dry-pressing, hot-pressing, sintering, and ceramic machining processes considered a strong plus.

Functional/Technical Knowledge, Skills & Abilities:
Analytical/Critical Thinking - Identify root causes, implement effective solutions, improve processes, mentor others in data-driven strategies, and foster innovation through critical thinking and self-reflection.
Business Acumen - Align individual and/or departmental goals with organizational strategy, while collaborating cross-functionally to improve operational metrics.
Communication – Effectively communicate technical and strategic information across all levels of the organization, while remaining responsive to feedback and stakeholder needs.
Data Analysis – Utilize a data-driven approach to product development with a key focus on the powder production aspect, while mentoring others and effectively communicating insights to leadership.
Project Management - Independently lead multi-phase projects, including scope definition, budget management, schedule control, and contractor oversight.