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Sr Process Engineer Jobs in Oak Ridge, TN (NOW HIRING)

OVERVIEW Merrick & Company is seeking a Process Engineer to join our team! This remote position will be a part of our Nuclear Services Technology Team and will support a variety of projects. The ...

OVERVIEW Merrick & Company is seeking a Process Engineer III with Instrumentation & Controls (I&C) expertise to join our team in Oak Ridge, TN. This role is well-suited for engineers who work at the ...

The Process Engineer - Furnaces will support the design, installation, and ongoing operation of multiple manufacturing process areas and may act as the responsible engineer for the design ...

The Process Engineer - Furnaces will support the design, installation, and ongoing operation of multiple manufacturing process areas and may act as the responsible engineer for the design ...

The Process Engineer - Furnaces will support the design, installation, and ongoing operation of multiple manufacturing process areas and may act as the responsible engineer for the design ...

Process Engineer III

Oak Ridge, TN ยท On-site

$102K/yr

OVERVIEW Merrick & Company is seeking a Process Engineer to join our team! This remote position will be a part of our Nuclear Services Technology Team and will support a variety of projects. The ...

Lead Process Engineer

Oak Ridge, TN ยท On-site

$130K - $155K/yr

Lead Process Engineer Salary Range : $130,000 to $155,000 Benefits : Robust benefits package that includes a 401K plan with %5 employer match, Annual Merit Increase, Annual COLA increase, Annual ...

Process Engineer 1

Maryville, TN ยท On-site

$73K - $91K/yr

Coordinate the implementation of new products and product engineering changes into mass production. * Establish, document, and maintain the Process Control Plan outlining product quality requirements ...

Process Engineer 1

Maryville, TN ยท On-site

$73K - $91K/yr

Coordinate the implementation of new products and product engineering changes into mass production. * Establish, document, and maintain the Process Control Plan outlining product quality requirements ...

Project Engineer Position Summary The Project Engineer is responsible for managing engineering projects related to new equipment installations, process improvements, equipment modifications, and ...

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Showing results 1-20

Sr Process Engineer information

See Oak Ridge, TN salary details

$71.7K

$115.8K

$163K

How much do sr process engineer jobs pay per year?

As of Jul 22, 2026, the average yearly pay for sr process engineer in Oak Ridge, TN is $115,792.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,400.00 and $128,600.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Sr Process Engineer, and why are they important?

To thrive as a Sr Process Engineer, you need a solid background in chemical, mechanical, or industrial engineering, often with a bachelor's or master's degree and relevant industry experience. Familiarity with process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and knowledge of safety and regulatory standards are typically required. Strong problem-solving, project management, and communication skills help distinguish top performers in this role. These skills and qualifications are vital for optimizing processes, ensuring efficiency and safety, and driving continuous improvement in complex manufacturing environments.

What are Sr Process Engineers?

Senior Process Engineers are experienced professionals responsible for designing, optimizing, and overseeing the processes used in manufacturing or production environments. They analyze workflows, troubleshoot process issues, and implement improvements to increase efficiency, reduce costs, and ensure product quality. Sr Process Engineers often lead teams, manage projects, and work closely with other departments such as quality assurance, maintenance, and operations. Their expertise is crucial in industries like chemicals, pharmaceuticals, oil and gas, and food processing. They typically hold a degree in engineering and have several years of experience in process engineering roles.

How does a Sr Process Engineer typically collaborate with cross-functional teams to improve manufacturing efficiency?

Sr Process Engineers work closely with teams such as production, quality assurance, maintenance, and R&D to identify areas for process optimization. They often lead or participate in cross-functional meetings to gather data, analyze workflow bottlenecks, and implement solutions that enhance efficiency and product quality. Effective communication and project management skills are essential, as Sr Process Engineers must balance technical requirements with practical constraints while ensuring all stakeholders are aligned with proposed changes.

What is the difference between Sr Process Engineer vs Process Engineer?

AspectSr Process EngineerProcess Engineer
QualificationsBachelor's degree in engineering, 5+ years experience, certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
ResponsibilitiesLead process improvements, optimize manufacturing processes, mentor junior staffAssist in process development, data collection, support process optimization
Work EnvironmentManufacturing plants, industrial facilities, cross-functional teamsManufacturing settings, engineering teams, project-based tasks

The main difference between a Sr Process Engineer and a Process Engineer lies in experience, responsibility level, and scope of work. The Sr Process Engineer typically leads projects, mentors others, and has more advanced qualifications, while the Process Engineer supports and executes process improvements under supervision.

What are popular job titles related to Sr Process Engineer jobs in Oak Ridge, TN? For Sr Process Engineer jobs in Oak Ridge, TN, the most frequently searched job titles are:
What job categories do people searching Sr Process Engineer jobs in Oak Ridge, TN look for? The top searched job categories for Sr Process Engineer jobs in Oak Ridge, TN are:
What cities near Oak Ridge, TN are hiring for Sr Process Engineer jobs? Cities near Oak Ridge, TN with the most Sr Process Engineer job openings:
Infographic showing various Sr Process Engineer job openings in Oak Ridge, TN as of July 2026, with employment types broken down into 1% Locum Tenens, 89% Full Time, 7% Part Time, and 3% Contract. Highlights an 87% Physical, 5% Hybrid, and 8% Remote job distribution, with an average salary of $115,792 per year, or $55.7 per hour.
Process Engineer III

Process Engineer III

Merrick & Company

Oak Ridge, TN โ€ข Remote

Full-time

Medical, Dental, Vision, PTO

Posted 18 days ago


Job description

OVERVIEW

Merrick & Company is seeking aย Process Engineer to join our team! This remote position will be a part of our Nuclear Services Technology Team and will support a variety of projects.

The selected candidate will contribute to advanced nuclear and energy-related projects, ensuring that process systems are designed with effective control, monitoring, and automation strategies. This position requires close coordination with multidisciplinary teams, including mechanical, electrical, and I&C engineers.


WHAT YOU'LL DO
  • Develop and refine Piping & Instrumentation Diagrams (P&IDs), Process Flow Diagrams (PFDs), and General Arrangement Drawings, incorporating detailed instrumentation and control intent.
  • Perform process, equipment, and hydraulic sizing calculations.
  • Conduct sizing of control valves, pressure relief devices, and flow elements, considering system dynamics and control performance.
  • Define and document process control philosophies, control narratives, and functional descriptions.
  • Design and specify instrumentation systems, including transmitters, analyzers, and control elements.
  • Partner with I&C engineers to develop PLC/ PCS architectures, I/O lists, control logic, and alarm management strategies.
  • Translate process requirements into automated control strategies, including loop tuning and advanced control approaches where appropriate.
  • Support HAZOPs, operability studies, and control system design reviews.
  • Review engineering deliverables for technical accuracy, completeness, and consistency.
  • Coordinate with cross-functional teams to ensure integrated process and control system design.

REQUIRED QUALIFICATIONS
  • Bachelorโ€™s degree in chemical engineering or related discipline from an ABET-accredited program.
  • Eight (8) years of process engineering experience.
  • Demonstrated ability to integrate process design with control system implementation.
  • Experience developing P&IDs with comprehensive instrumentation scope and control intent.
  • Working knowledge of process control principles, system dynamics, and loop tuning.
  • Familiarity with PLC/PCS systems, control logic development, and industrial automation architectures.
  • Experience with ChemCad, AFT Fathom, and AFT Arrow for process and hydraulic modeling.
  • Client projects for this position require U.S. Citizenship.

DESIRED QUALIFICATIONS
  • Experience with Department of Energy (DOE) nuclear projects.
  • Familiarity with ISA standards and nuclear I&C design requirements.
  • Professional Engineering license or actively working toward licensure.

TOTAL REWARDS & EMPLOYEE PROGRAMS
  • Employee Ownership โ€“ All eligible U.S. employees participate in our Employee Stock Ownership Plan (ESOP), sharing in the companyโ€™s success.
  • Comprehensive Compensation & Benefits โ€“ Merrick & Company offers a competitive compensation and benefits package including health insurance, dental and vision coverage, and paid time off (PTO).
  • Robust Referral Program โ€“ Earn incentives for referring top talent to join our team.
  • Performance Reviews โ€“ Annual reviews to recognize contributions and support career growth.
  • Professional Development โ€“ Access to ongoing training and development opportunities to build your skills and advance your career.
  • Employee Recognition โ€“ Formal programs to celebrate achievements and outstanding performance.
  • Peer Mentor Program โ€“ Get support and guidance through structured mentorship opportunities.
  • And More โ€“ Additional programs and benefits designed to support your success and well-being.

ADDITIONAL INFORMATION
  • Apply online only. No e-mail, hard copy or third-party resumes accepted.
  • At Merrick, every resume is carefully reviewed by our team of experienced human recruitersโ€”never by AI. We are committed to a fully human-centered hiring process, ensuring each candidate receives thoughtful, personalized attention at every stage.
  • Merrick is an Equal Opportunity Employer, including disability/vets.
  • Employment with Merrick is contingent upon completion of a pre-employment background check, MVR check, and drug screen.
  • #LI-Remote
Qualifications:
  • Bachelorโ€™s degree in chemical engineering or related discipline from an ABET-accredited program.
  • Eight (8) years of process engineering experience.
  • Demonstrated ability to integrate process design with control system implementation.
  • Experience developing P&IDs with comprehensive instrumentation scope and control intent.
  • Working knowledge of process control principles, system dynamics, and loop tuning.
  • Familiarity with PLC/PCS systems, control logic development, and industrial automation architectures.
  • Experience with ChemCad, AFT Fathom, and AFT Arrow for process and hydraulic modeling.
  • Client projects for this position require U.S. Citizenship.
Education:UNAVAILABLEEmployment Type: FULL_TIME