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Spray Welder Jobs (NOW HIRING)

Plasma Processes LLC

Thermal Spray Technician

Huntsville, AL · On-site

$17 - $21.75/hr

Thermal spray, welding, CNCs, robots, initiative We require all employees to comply with all applicable laws, regulations, rules, and regulatory orders. Plasma Processes is an Equal Opportunity ...

Trade Team

Pulse Welder

Philadelphia, PA

$38 - $45/hr

Work is located in Newport News, VAJob Opportunity for Pulse/Spray Welders Available positions for Pulse/Spray Welders in Virginia. The compensation range is $38.00 to $45.00 per hour, in addition to ...

Aerotek

Spray Technician

Hebron, KY

$23 - $26/hr

The Spray Technician reviews job documentation, prepares parts through masking, cleaning, and ... Operate coating, welding, robotic welding, or CNC equipment safely and efficiently as part of the ...

Aerotek

Spray Technician

Hebron, KY

$23 - $26/hr

The Spray Technician reviews job documentation, prepares parts through masking, cleaning, and ... Operate coating, welding, robotic welding, or CNC equipment safely and efficiently as part of the ...

LAKOS

Sub Arc Welder/Seam Welder

Fresno, CA

$18.50 - $24.50/hr

Perform welding tasks using various techniques such as Sub Arc and Spray Arc on both Mild Steel and Stainless. * Operate welding equipment safely and effectively. * Inspect welded components to ...

MCG Workforce

Aluminum Welder

Jeanerette, LA · On-site

$17.25 - $22.50/hr

If you have experience with Pulse Spray Arc MIG welding, it is a PLUS. Our ideal candidate should be able to perform the following tasks -Calibrate welding tools and equipment according to the ...

Cannonball Recruiting LLC

Welder / Fabricator

Albany, NY

$19.50 - $25.25/hr

Knowledge and experience in primarily Spray GMAW (MIG), GTAW (TIG), weld prep and plasma cutting. * Experience operating bridge cranes and forklift trucks preferred. * Must successfully complete a ...

Cannonball Recruiting LLC

MIG Welder

Albany, NY · On-site

$18.25 - $22.50/hr

Knowledge and experience in primarily Spray GMAW (MIG), GTAW (TIG), weld prep and plasma cutting. * Experience operating bridge cranes and forklift trucks preferred. * Must successfully complete a ...

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Spray Welder information

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How much do spray welder jobs pay per hour?

As of Jun 9, 2026, the average hourly pay for spray welder in the United States is $22.26, according to ZipRecruiter salary data. Most workers in this role earn between $18.75 and $24.76 per hour, depending on experience, location, and employer.

What are some common challenges a Spray Welder might face on the job, and how can they be addressed?

Spray Welders often encounter challenges such as ensuring proper surface preparation, maintaining consistent coating thickness, and working in varied environmental conditions that can affect the quality of the weld. Addressing these challenges requires attention to detail, thorough equipment maintenance, and adherence to safety protocols. Collaborating closely with quality control teams and following standardized procedures can help Spray Welders achieve optimal results and reduce rework or downtime.

What is the difference between Spray Welder vs Arc Welder?

AspectSpray WelderArc Welder
CertificationsCertified Welding Inspector (CWI), specialized spray welding certificationsCertified Welding Inspector (CWI), AWS certifications
Work EnvironmentIndustrial settings, manufacturing plants, aerospace, shipbuildingConstruction sites, manufacturing, repair shops
Common UsesApplying high-quality, corrosion-resistant coatings, metal sprayingJoining metals using arc processes like SMAW, GTAW, GMAW

Spray Welders focus on applying coatings and metal spraying techniques, often requiring specialized certifications. Arc Welders primarily join metals through arc welding processes. While both work in industrial environments, their roles and skills differ significantly, making it important to understand these distinctions for career choices or job searches.

What are spray welders?

Spray welders are skilled technicians who use a thermal spray process to apply a coating of metal or other materials onto the surface of a workpiece. This process is often used to repair worn components, improve surface properties, or enhance corrosion and wear resistance. Spray welders operate specialized equipment that melts and sprays material onto surfaces, requiring knowledge of different spray techniques, materials, and safety protocols. They often work in industries such as manufacturing, automotive, aerospace, or maintenance. The job involves precision, attention to detail, and adherence to safety standards.

What are the key skills and qualifications needed to thrive as a Spray Welder, and why are they important?

To thrive as a Spray Welder, you need strong manual dexterity, knowledge of welding techniques, and a high school diploma or equivalent, often supplemented by vocational training or certification in welding. Familiarity with thermal spray equipment, safety protocols, and materials such as metals and alloys is typically required. Attention to detail, problem-solving abilities, and effective communication help Spray Welders meet quality standards and work efficiently with team members. These skills ensure safe operations, high-quality welds, and efficient workflow in industrial or manufacturing environments.
More about Spray Welder jobs
What job categories do people searching Spray Welder jobs look for? The top searched job categories for Spray Welder jobs are:
Spray Welder jobs near you
Infographic showing various Spray Welder job openings in the United States as of June 2026, with employment types broken down into 84% Full Time, 11% Part Time, 1% Temporary, 3% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $46,302 per year, or $22.3 per hour.
Thermal Spray Technician

Thermal Spray Technician

Plasma Processes LLC

Huntsville, AL • On-site

$17 - $21.75/hr

Full-time

Posted 5 days ago

Job description

Technician for Plasma Spray

Description: The technician will work in a manufacturing environment operating plasma spray equipment and robots/CNCs.

Yaskawa Motoman DX100 and NX100 and CNCs

Technician performs development, production, and surface finishing work for thermal spray coating processes for aerospace, nuclear and industrial applications.

Technicians routinely operate metal working equipment, open flames and furnaces.

Technician records results and parameters.

Must be capable of lifting 40 pounds.

Responsibilities include:
  • Setup and operate coatings booth to fabricate parts.
  • Keep detailed notes of current running jobs.
  • Work independently and be able to prioritize tasks based on production needs.
  • Adapt to an environment where deadlines are constantly changing.
  • Maintain a clean and organized work area; follow daily housekeeping and 5S standards.
  • Promote and maintain a culture and attitude of continuous improvement.

    • Education Requirement: HS diploma, some college preferred.

    Work experience: Two years’ experience desired with thermal spray, manufacturing, welding, polishing/surface finishing, robotics, etc.

    Skill requirements: Thermal spray, welding, CNCs, robots, initiative

    We require all employees to comply with all applicable laws, regulations, rules, and regulatory orders. Plasma Processes is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability or veteran status, age, or any other characteristic or non-merit-based factor made unlawful by federal, state, or local laws.

    This job description is intended to assist in complying with the Americans with Disabilities Act (ADA), which prohibits discrimination against qualified individuals with disabilities who, with or without “reasonable accommodation”, can perform the essential functions of the job. To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions.

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