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Dry Blend Operator - Erlanger, KY

Erlanger, KY · On-site

$23/hr

Production Operator (Dry Blends) - Erlanger, KY ADM NutritionThis is a full time, hourly position.Job Summary: The Production Operator in our Dry Blends area safely and successfully performs the ...

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Spray Dry Operator information

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How much do spray dry operator jobs pay per hour?

As of Sep 5, 2026, the average hourly pay for spray dry operator in the United States is $20.96, according to ZipRecruiter salary data. Most workers in this role earn between $16.83 and $25.00 per hour, depending on experience, location, and employer.

What are the main responsibilities of a spray dry operator?

A Spray Dry Operator is responsible for operating and monitoring spray drying equipment used to turn liquid substances into dry powders. Their duties include setting up machinery, adjusting controls to maintain product quality, and performing routine maintenance. They also collect samples, document production data, and ensure that safety and sanitation standards are followed throughout the process. Attention to detail and adherence to strict operating procedures are essential for this role.

What are the key skills and qualifications needed to thrive as a spray dry operator?

To thrive as a Spray Dry Operator, you need a solid understanding of manufacturing processes, equipment operation, and quality control, often supported by a high school diploma or relevant technical training. Familiarity with spray drying machinery, computerized process controls, and safety protocols is typically required. Attention to detail, problem-solving abilities, and effective communication skills help operators maintain product quality and address issues efficiently. These competencies are crucial to ensure safe operations, consistent product output, and adherence to strict industry standards.

What are some common challenges faced by spray dry operators, and how can they be addressed?

Spray Dry Operators often face challenges such as maintaining consistent product quality, troubleshooting equipment malfunctions, and managing strict safety and sanitation protocols. To address these, operators need strong attention to detail, familiarity with standard operating procedures, and effective communication with maintenance and quality assurance teams. Proactively monitoring equipment, adhering to scheduled maintenance, and promptly reporting issues can help minimize downtime and ensure product consistency.

What is the difference between Spray Dry Operator vs Powder Processing Technician?

AspectSpray Dry OperatorPowder Processing Technician
CertificationsTypically requires OSHA safety training, possibly a technical diplomaSimilar certifications, often OSHA safety training and technical background
Work EnvironmentManufacturing plants, handling spray drying equipmentProcessing facilities, working with powder production machinery
Industry UsageFood, pharmaceuticals, chemicalsFood, chemicals, cosmetics
Job FocusOperating spray dryers, ensuring product qualityHandling powders, quality control, equipment maintenance

Both roles involve working in manufacturing environments with similar safety and technical requirements. The Spray Dry Operator specifically manages spray drying equipment, while the Powder Processing Technician focuses on powder handling and processing. They often share certifications and work in related industries, but their daily tasks differ based on equipment and process focus.

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What states have the most Spray Dry Operator jobs?

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What job categories do people searching Spray Dry Operator jobs look for?

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Spray Dry Operator jobs near you
Infographic showing various Spray Dry Operator job openings in the United States as of August 2026, with employment types broken down into 38% Full Time, 60% Part Time, 1% Contract, and 1% Nights. Highlights an 99% Physical, and 1% Remote job distribution, with an average salary of $43,592 per year, or $21 per hour.

Plasma Spray Operator 3rd shift

chromalloy

Orangeburg, NY • On-site

$28.64/hr

Full-time

This job post has expired 3 days ago. Applications are no longer accepted.

Chromalloy rating

7.7

Company rating: 7.7 out of 10

Based on 27 frontline employees who took The Breakroom Quiz

229th of 499 rated machine equipment manufacturers

Job description

Job Summary

We're looking for a Plasma Operator to operate plasma coating equipment and support the processing of aerospace components in a manufacturing environment. In this role, you'll apply coatings using low-pressure, robotic, and manual air spray systems, monitor process parameters, perform routine equipment maintenance, and ensure all work is completed to quality and production standards.

Work That Matters

At Chromalloy, your work directly supports aviation safety and reliability. Our teams repair and manufacture critical aerospace components used across the global aviation industry. What you do here has real-world impact—every day.

Shift: 3rd shift, Monday-Friday 11:00p-7:00a

Union: This position is represented by Local 475.

Shift Differential: 15%

Starting Rate: $28.64/hr

Training: New hires must be available to train on 1st shift, Monday-Friday, 7:00a-3:00p for a minimum of 90 days before transitioning to their regularly assigned shift. 

What You’ll Be Doing

  • Operate low-pressure plasma coating, robotic spray, and manual air spray systems to apply coatings to aerospace components.
  • Select and verify the appropriate powder specifications for each component and process.
  • Produce components in accordance with approved procedures and specifications.
  • Read and monitor pressure gauges, flow meters, and other process controls to ensure proper equipment operation.
  • Perform routine maintenance on plasma equipment, including powder specification changes, nozzle and electrode replacement, and powder feed line changes.
  • Inspect and verify component dimensions using precision measuring tools and gauges.
  • Follow detailed work instructions, process specifications, and quality requirements.
  • Maintain production schedules while ensuring compliance with safety and quality standards.
  • Follow all safety procedures and properly use required personal protective equipment (PPE).
  • Maintain a clean, organized, and safe work area.
  • Perform other duties as assigned.

 

What We’re Looking For

  • High School Diploma or equivalent required.
  • 1+ years of experience operating low-pressure plasma coating, robotic spray, or manual air spray systems.
  • Experience selecting powders and coating parameters for production components.
  • Experience using measuring instruments to verify critical dimensions.
  • Ability to read and interpret pressure gauges, flow meters, and process indicators.
  • Experience performing routine maintenance on plasma coating equipment.
  • Ability to read, understand, and follow work instructions and manufacturing procedures.
  • Ability to wear a respirator and comply with all PPE requirements.
  • Ability to read, write, speak, and understand English.
  • Strong attention to detail and commitment to safety and quality.

 

Nice to Have

  • Autobody, mechanical, or industrial equipment maintenance background.
  • Experience in aerospace manufacturing or thermal spray operations.
  • Experience using hand tools, gauges, and measuring equipment.
  • Previous manufacturing experience working in a controlled process environment.
  • Mechanical troubleshooting and problem-solving skills.

Work Environment & Physical Requirements

  • Work is performed in a manufacturing environment with exposure to machinery, moving equipment, noise, fumes, and varying temperatures.
  • Frequent standing, walking, stooping, kneeling, crouching, and reaching throughout the workday.
  • Regular lifting and movement of materials up to 30 pounds.
  • Required use of personal protective equipment (PPE) and adherence to all safety requirements.

What Chromalloy employees say

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