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Senior Quality Process Engineer Jobs in Spring, TX

Senior Process Engineer Department: Manufacturing Reports To: Head of Global Manufacturing ... Partner with the Quality Lead to design processes and fixtures where the right build is the only ...

The Senior Process Engineer will be responsible for leading process design development, ensuring regulatory compliance, and coordinating with multidisciplinary teams to deliver high-quality ...

Sr Engineer Process

Houston, TX · On-site

$100K - $130K/yr

The Senior Process Engineer will be responsible in the design office for routine engineering and ... Support Zachry quality program, ensuring proper quality checks and verifying proper documentation ...

Sr. Process Engineer

Houston, TX · On-site

$99K - $128K/yr

Position Summary As a Senior Process Engineer, you will play a key role in supporting initiatives to optimize operational efficiency, enhance customer satisfaction, and drive continuous improvement ...

Senior Quality Engineer

Katy, TX · On-site

$76K - $103K/yr

Job Title: Senior Quality Engineer Posting Start Date: 9/1/26 At TE, you will unleash your ... and processes, resulting in the optimization of material and labor, as well as failure analysis ...

Senior Process Engineer

Spring, TX · On-site +1

$95K - $123K/yr

The Senior Process Engineer works as a technical expert on the successful delivery of projects for ... Perform quality assurance on project deliverables. * Serve as a mentor/coach to junior engineers ...

Sr. Process Engineer

Houston, TX · On-site

$99K - $128K/yr

Position Summary As a Senior Process Engineer, you will play a key role in supporting initiatives to optimize operational efficiency, enhance customer satisfaction, and drive continuous improvement ...

Senior Process Engineer

Spring, TX · On-site

$95K - $123K/yr

The Senior Process Engineer works as a technical expert on the successful delivery of projects for ... Perform quality assurance on project deliverables. * Serve as a mentor/coach to junior engineers ...

Senior Process Engineer

Houston, TX

$99K - $128K/yr

Primoris Engineering is currently seeking a senior-level Process Engineer for our Engineering ... Review and QA/QC all Process deliverables * Construction commissioning support may be required ...

Ensure quality of Process Design Package deliverables (PFDs, H&M Balances, P&IDs, Equipment Data ... The Senior Engineer level requires a Bachelor's degree in an engineering disciplineand 6-10 years ...

Ensure quality of Process Design Package deliverables (PFDs, H&M Balances, P&IDs, Equipment Data ... The Senior Engineer level requires a Bachelor's degree in an engineering disciplineand 6-10 years ...

Showing results 41-60

Senior Quality Process Engineer information

See Spring, TX salary details

$53.8K

$93.7K

$130.4K

How much do senior quality process engineer jobs pay per year?

As of Sep 14, 2026, the average yearly pay for senior quality process engineer in Spring, TX is $93,699.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,800.00 and $106,800.00 per year, depending on experience, location, and employer.

What does a senior quality process engineer do?

A Senior Quality Process Engineer is responsible for designing, implementing, and improving processes to ensure products meet established quality standards. They analyze production systems, identify areas for improvement, and develop strategies to enhance efficiency and reduce defects. This role often involves collaborating with cross-functional teams, conducting root cause analyses, and ensuring compliance with industry regulations. Senior Quality Process Engineers also mentor junior staff and help drive continuous improvement initiatives within the organization.

What are the key skills and qualifications needed to thrive as a senior quality process engineer?

To excel as a Senior Quality Process Engineer, you need a solid background in engineering principles, quality management systems, and process improvement methodologies, often supported by a bachelor's degree in engineering or a related field. Familiarity with Six Sigma, Lean tools, ISO standards, statistical analysis software, and quality auditing certifications like CQE are typically required. Strong analytical thinking, leadership, and effective communication skills set candidates apart when driving cross-functional initiatives. These competencies are crucial for ensuring product quality, regulatory compliance, and ongoing operational efficiency in manufacturing environments.

How does a senior quality process engineer typically collaborate with cross-functional teams to drive process improvements?

A Senior Quality Process Engineer frequently works alongside manufacturing, design, and supply chain teams to identify inefficiencies and implement quality enhancements. This collaboration often involves leading root cause analysis sessions, facilitating process mapping workshops, and ensuring that corrective actions are communicated and adopted across departments. Effective communication and project management skills are essential, as the engineer acts as a bridge between technical and non-technical stakeholders to align quality objectives with business goals.

What is the difference between Senior Quality Process Engineer vs Quality Assurance Engineer?

AspectSenior Quality Process EngineerQuality Assurance Engineer
CredentialsBachelor's or Master's in Engineering, certifications like CQEBachelor's in Engineering, certifications like CQE or ASQ certifications
Work EnvironmentManufacturing, industrial, or production settingsProduct development, software, or manufacturing environments
ResponsibilitiesDesigning quality processes, process improvements, complianceTesting, inspection, ensuring product quality, audits

The main difference is that Senior Quality Process Engineers focus on developing and optimizing quality processes and ensuring compliance, often working on process improvements. Quality Assurance Engineers primarily focus on testing and inspecting products to ensure they meet quality standards. Both roles require similar certifications and often work in manufacturing or industrial settings, but their core responsibilities differ in scope and focus.

What are popular job titles related to Senior Quality Process Engineer jobs in Spring, TX?

For Senior Quality Process Engineer jobs in Spring, TX, the most frequently searched job titles are:

What job categories do people searching Senior Quality Process Engineer jobs in Spring, TX look for?

The top searched job categories for Senior Quality Process Engineer jobs in Spring, TX are:

What cities near Spring, TX are hiring for Senior Quality Process Engineer jobs?

Cities near Spring, TX with the most Senior Quality Process Engineer job openings:

Process Engineer

Houston, TX • On-site

Full-time

Re-posted 16 days ago


Key responsibilities

  • Own the development, implementation, and optimization of the manufacturing process for complex humanoid robots.

  • Design and manage the factory layout, process flow, and assembly sequencing to ensure efficient production.

  • Partner with cross-functional teams to improve production metrics, troubleshoot issues, and ensure process quality.


Job description

Job Title: Senior Process Engineer
Department: Manufacturing
Reports To: Head of Global Manufacturing
Employment Type: Full-Time
Location: Houston, TX
Persona AI is developing and commercializing rugged, multi-purpose humanoid robots that perform real work. Persona's founding team has a decades-long history in humanoid robotics, bionics, and product development delivering robust hardware that has touched the stars, worked miles below the surface of the ocean, roamed Disney Parks, and has even been featured on a US postage stamp. Our mission is focused squarely on shipping beautiful, reliable products at massive scale, while building a customer-focused team to achieve these aims.
Role Overview:
We're looking for a Senior Process Engineer to join our manufacturing team and build Persona's production system from the ground up. This person will report into and function as the right hand to Persona's Head of Manufacturing. You will lead the development implementation and optimization of a robust manufacturing process of complex humanoid robots. You'll own the complete manufacturing process architecture: including process development, assembly sequencing, factory layout, and scalability.
Responsibilities:
  • Factory Layout & Process Flow: Own the physical and operational design of Persona's manufacturing environment. How the factory is laid out, how sub-assemblies and finished robots move through the space, and how each station connects to the next. Think flow, not in tasks.
  • Process Development: Define and document every step in the robot build sequence from incoming components to final test. Build the work instructions, station designs, and standard work that make every build repeatable regardless of who's on the floor.
  • Equipment Specification & Procurement: Identify, spec, and own the capital equipment and tooling needed to build robots right. You'll make the call on what to buy, justify it, and integrate it into the line.
  • Metrics & Visual Management: Design the factory floor metrics and display systems so that anyone, from a new technician to a first-time visitor, can walk the floor and immediately understand build status, throughput, and where problems are.
  • Poka-Yoke & Error-Proofing: Partner with the Quality Lead to design processes and fixtures where the right build is the only possible build. Mistake-proof the line at the process level so quality is built in, not inspected in.
  • Continuous Improvement: As Persona scales from tens of robots to hundreds, you will own the ongoing optimization of the production system like cycle time, yield, throughput, and cost per unit. Apply lean and kaizen principles to eliminate waste as the line matures.
  • Cross-Functional Collaboration: Work closely with the Quality Lead, Supply Chain Lead, and assembly technicians. Partner with engineering during design reviews to influence DFM/DFA decisions upstream before they become production problems downstream.
  • Root Cause Analysis: Lead formal failure analysis and troubleshooting efforts. Institute the use of problem solving tools such as 8D, CAPA and other.
  • Compliance & Safety: In addition to ISO9001, Persona will pursue compliance with newly established ISO & safety certifications for humanoid robots.

Qualifications:
  • 10-15+ years in manufacturing or process engineering in a complex hardware environment like robotics, automotive (OEM or Tier 1/2 supplier), aerospace, industrial equipment, or consumer electronics
  • Proven experience or strong aptitude to design and build production systems from the ground up
  • Experience with implementation of MES systems (Tulip, ProPlanner, or like)
  • Deep knowledge of factory layout, line design, and process flow. You've moved equipment around on paper (and in practice) and know how to design a build sequence that actually works
  • Hands-on experience with lean manufacturing principles: standard work, poka-yoke, 5S, kaizen, value stream mapping
  • Strong DFM/DFA instincts. You're comfortable pushing back on engineering when a design will create production problems
  • Experience specifying and integrating capital equipment and production tooling
  • Ability to read and interpret technical drawings, GD&T, and assembly documentation
  • Comfortable working directly with technicians on the floor - this role is as much floor leadership as it is engineering
  • Houston-based or willing to relocate

Why Join Persona AI?
Most process engineering jobs are optimization problems - someone else built the line, and you make it run better. This one is a creation problem. You'll design how Persona's robots get built: the layout, the flow, the stations, the metrics, the equipment. When Persona ships at scale, this is the system you built. That's not a common opportunity, and it's not a common thing to be able to say.
You'll have a front-row seat to the evolution of humanoid robotics, with the opportunity to shape our systems and scale our manufacturing from the ground up. If you're energized by early-stage innovation, hands-on engineering, and building things that push boundaries, we'd love to hear from you.
Persona AI is an Equal Opportunity Employer.
All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, sexual orientation, gender identity, age, disability, veteran status, or any other characteristic protected by applicable federal, state, or local law.