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Senior Process Technician Jobs (NOW HIRING)

Sr. Process Technician

Lockport, IL · On-site

$90K - $153K/yr

The Senior Process Technician is a technical leader responsible for optimizing, controlling, and continuously improving large plastic drum blow-molding processes. This role ensures safe, stable, and ...

Sr. Process Technician

West Hazleton, PA · On-site

$81K - $139K/yr

The Senior Process Technician is a technical leader responsible for optimizing, controlling, and continuously improving large plastic drum blow-molding processes. This role ensures safe, stable, and ...

The Senior Process Technician is a technical leader responsible for optimizing, controlling, and continuously improving large plastic drum blow-molding processes. This role ensures safe, stable, and ...

The Senior Process Technician is a technical leader responsible for optimizing, controlling, and continuously improving large plastic drum blow-molding processes. This role ensures safe, stable, and ...

The Senior Process Technician is a technical leader responsible for optimizing, controlling, and continuously improving large plastic drum blow-molding processes. This role ensures safe, stable, and ...

You will be the Sr Process Technician located at Santa Barbara Focalplane in Goleta, California. The Santa Barbara team oversees Detector/Semiconductor Fabrication, Focal Plane Array ...

You will be the Sr Process Technician located at Santa Barbara Focalplane in Goleta, California. The Santa Barbara team oversees Detector/Semiconductor Fabrication, Focal Plane Array ...

Process Technician

Milwaukee, WI · On-site

$30 - $42/hr

Senior Process Technician (Injection Molding) Sector: Tier 1 Automotive & High-Precision Electronics The Role As a Senior Process Technician , you will be the technical backbone of our molding ...

Senior Process Technician (Injection Molding) Sector: Tier 1 Automotive & High-Precision Electronics The Role As a Senior Process Technician , you will be the technical backbone of our molding ...

Senior Process Technician (Injection Molding) Sector: Tier 1 Automotive & High-Precision Electronics The Role As a Senior Process Technician , you will be the technical backbone of our molding ...

Summary CHS is looking for a Senior Production Technician to assist with the process of making ethanol. You will be monitoring the process to optimize safety, quality, cost, and delivery Ethanol ...

The Senior Process Technician will work collaboratively to support HVM process transfer activities and proactively address process issues and inefficiencies. This role requires strong ...

Provides back-up support to the Sr. Process Technician accountable for the press when required, without interruption to the process. * Provides verbal and written communication to the Sr. Process ...

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Senior Process Technician information

See salary details

$14

$27

$42

How much do senior process technician jobs pay per hour?

As of Jun 9, 2026, the average hourly pay for senior process technician in the United States is $27.57, according to ZipRecruiter salary data. Most workers in this role earn between $20.19 and $33.65 per hour, depending on experience, location, and employer.

What is the difference between Senior Process Technician vs Process Technician?

AspectSenior Process TechnicianProcess Technician
CredentialsTypically requires 3+ years experience, certifications in process operations or manufacturingEntry to mid-level, often with relevant technical certifications or associate degree
Work EnvironmentSupervises or mentors, handles complex processes, may lead shiftsPerforms routine process operations, monitors equipment, supports production
Employer & Industry UsageManufacturing, chemical, pharmaceutical industriesSame industries, often entry to mid-level roles

The main difference is experience and responsibility. Senior Process Technicians oversee complex processes and mentor others, while Process Technicians focus on routine operations and supporting production. Both roles are essential in manufacturing environments, with the senior role requiring more experience and technical expertise.

What are Senior Process Technicians?

Senior Process Technicians are experienced professionals who oversee and optimize industrial processes in manufacturing or production environments. They are responsible for monitoring equipment, troubleshooting issues, implementing process improvements, and ensuring safety standards are met. Senior Process Technicians often provide guidance to junior staff, maintain detailed records, and help train new employees. Their expertise is crucial to maintaining efficient, safe, and cost-effective operations.

What are some common challenges faced by Senior Process Technicians and how can they be effectively managed?

Senior Process Technicians often encounter challenges such as troubleshooting complex equipment malfunctions, ensuring consistent product quality, and adapting to new technologies or process changes. Effective management of these challenges involves staying up to date with standard operating procedures, proactively communicating with engineers and production staff, and participating in ongoing training. Additionally, leveraging experience to mentor junior technicians and collaborating closely with cross-functional teams can help resolve issues quickly and maintain smooth operations.

What are the key skills and qualifications needed to thrive as a Senior Process Technician, and why are they important?

To thrive as a Senior Process Technician, you need in-depth knowledge of manufacturing processes, troubleshooting skills, and a relevant technical diploma or associate degree. Familiarity with process control systems, statistical process control (SPC) tools, and industry-specific certifications (such as Six Sigma or Lean Manufacturing) is highly valued. Strong attention to detail, effective communication, and leadership abilities help you excel in coordinating teams and ensuring process efficiency. These skills are critical for maintaining production quality, minimizing downtime, and driving continuous improvement in manufacturing operations.
What cities are hiring for Senior Process Technician jobs? Cities with the most Senior Process Technician job openings:
What are the most commonly searched types of Process Technician jobs? The most popular types of Process Technician jobs are:
What states have the most Senior Process Technician jobs? States with the most job openings for Senior Process Technician jobs include:
Sr. Process Technician

Sr. Process Technician

Greif, Inc.

Lockport, IL • On-site

$90K - $153K/yr

Full-time

Medical, Dental, PTO

Posted 17 days ago


Greif rating

6.1

Company rating: 6.1 out of 10

Based on 58 frontline employees who took The Breakroom Quiz

96th of 110 rated packaging manufacturers


Job description

Greif is a global leader in performance packaging located in 40 countries. The company delivers trusted, innovative, and tailored solutions that support some of the world's most in demand and fastest-growing industries.
With a commitment to legendary customer service, operational excellence, and global sustainability, Greif packages life's essentials - and creates lasting value for its colleagues, customers, and other stakeholders.
Learn more about the company's Customized Polymer, Sustainable Fiber, Durable Metal, and Integrated Solutions at www.greif.com and follow Greif on Instagram and LinkedIn.
OUR VISION:
Being the customer service company in the world.
OUR PURPOSE:
Creating packaging solutions for life's essentials.
Job Requisition #:
034301 Sr. Process Technician (Open)
Job Description:
Job Summary: The Senior Process Technician is a technical leader responsible for optimizing, controlling, and continuously improving large plastic drum blow-molding processes. This role ensures safe, stable, and efficient operations while delivering high-quality products that meet customer and regulatory requirements. The Senior Process Technician serves as a subject matter expert for blow-molding processes, provides advanced troubleshooting support, and mentors technicians and production teams in a high-volume manufacturing environment. Applies knowledge of mechanical, hydraulic, pneumatic and electrical controls, and PLC programming to support projects for the repair, upgrade or replacement of facility equipment and controls
Key Responsibilities
  • Lead setup, optimization, and sustained control of large plastic drum blow-molding equipment to ensure consistent, efficient, and repeatable production.
  • Monitor and adjust process parameters, including parison control, wall thickness distribution, cycle times, and cooling, to improve throughput, yield, and OEE.
  • Serve as the escalation point for complex process and quality issues, quickly diagnosing root causes and implementing sustainable corrective actions.
  • Collaborate with Production, Maintenance, and Engineering to eliminate recurring defects, equipment downtime, and non-conforming products.
  • Develop, document, and standardize processing best practices, setup parameters, and troubleshooting guides for drum blow-molding operations.
  • Support new product launches, mold trials, and equipment installations by establishing validated process windows and operating standards.
  • Drive continuous improvement initiatives focused on scrap reduction, material efficiency, cycle time optimization, and cost reduction.
  • Track and analyze process data and improvement results, utilizing KPIs and structured problem-solving methods.
  • Support preventive and predictive maintenance efforts by identifying process-related risks and improvement opportunities.
  • Actively promote safe work practices, ensuring compliance with all safety, quality, and environmental standards.
  • Train, mentor, and support Process Technicians, Maintenance, and Plastic Technicians across shifts.

Education and Experience
  • High School Diploma required; Technical Certification or Associate Degree preferred.
  • Minimum of 5+ years of hands-on experience in plastic blow-molding, with significant experience in large plastic drum operations.
  • Demonstrated success in process optimization, yield improvement, and cost reduction.

Knowledge and Skills
  • Advanced working knowledge of blow-molding machines, molds, tooling, and auxiliary equipment.
  • Strong mechanical aptitude with working knowledge of electrical systems, pneumatics, hydraulics, PLCs, compressors, chillers, and material handling systems.
  • Proven ability to quickly identify, analyze, and correct process deviations in high-volume plastic drum blow-molding operations, minimizing scrap, downtime, and customer quality risks while maintaining safe and stable operations.
  • Strong understanding of plastics materials, processing behavior, and drum performance requirements.
  • Experience applying Lean Manufacturing and continuous improvement principles.
  • Strong communication skills with the ability to document processes and effectively collaborate across departments.
  • Proficiency with Microsoft Office and data analysis tools.

#LI-MK1
At Greif, we believe that our colleagues are the center of our success. Our Total Rewards have a comprehensive focus on well-being and offer a competitive package that enables you to thrive, be engaged, and reach your full potential.
Compensation Range:
The pay range for this position is $90,000.00 - $153,200.00. Typically, a competitive wage for new hires will fall between $95,000.00 to $125,000.00. Offers for this position may vary based on market data and other factors such as job-related knowledge, skills, experience, and geographic location. The position may also be eligible for a short-term incentive.
Benefits Statement:
Greif offers a comprehensive benefits package, including medical, dental, paid time off, and other competitive benefits which are available for eligible colleagues effective day one.
Protect Yourself From Scams: We value the integrity of our recruitment process and prioritize the well-being of our candidates. While you may find Greif job postings on various platforms, all legitimate opportunities can be verified on our official Careers page at www.greif.com. All communication from Greif regarding job opportunities will also come from an @greif.com email address. If you have concerns about the legitimacy of a job posting, receive an unsolicited job offer or suspect fraudulent activity, please contact us for verification via this link Contact Us - Greif.
EEO Statement:
https://www.greif.com/wp-content/uploads/2023/04/HR-101-Equal-Employment-Opportunity-Policy-English.pdf
We offer a competitive salary, excellent benefits and opportunity for growth. Greif is an equal opportunity employer. We will not discriminate against any applicant or employee on the basis of sex, race, religion, age, national origin, color, disability, veteran status or any other any other legally protected characteristic.
For more information read Greif's Equal Opportunity Policy.

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