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Senior Process Safety Engineer Jobs in Matawan, NJ

Working under the close guidance and supervision of the Head of Safety, the Senior Safety Engineer will execute core safety lifecycle tasks across AeroVect's software and hardware platforms: * System ...

As a Sr. Process Engineer on our team, you will oversee the sale and execution phases of large projects with customers. This will include a variety of products, even potentially in new markets and ...

Process Safety & Compliance * Lead MOC activities related to control system and alarm modifications ... Partner with Operations and Engineering teams to develop and deliver training on process control ...

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Senior Process Safety Engineer information

See Matawan, NJ salary details

$77.5K

$125.1K

$176.2K

How much do senior process safety engineer jobs pay per year?

As of Aug 9, 2026, the average yearly pay for senior process safety engineer in Matawan, NJ is $125,139.00, according to ZipRecruiter salary data. Most workers in this role earn between $107,500.00 and $139,000.00 per year, depending on experience, location, and employer.

What are the main challenges a senior process safety engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a senior process safety engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a senior process safety engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What are popular job titles related to Senior Process Safety Engineer jobs in Matawan, NJ? For Senior Process Safety Engineer jobs in Matawan, NJ, the most frequently searched job titles are:
What cities near Matawan, NJ are hiring for Senior Process Safety Engineer jobs? Cities near Matawan, NJ with the most Senior Process Safety Engineer job openings:

HSE Process Safety Specialist / Engineer

System One

East Windsor, NJ โ€ข On-site

Contractor

Medical, Dental, Vision, Life, Retirement

Re-posted yesterday


Job description

Job Title: HSE Process Safety Specialist / Engineer Location: East Windsor, New Jersey - Onsite Hours Schedule:: 40.0 hours weekly Type: Contract to Hire Compensation: Up to 115K pending overall experience Responsibilities

  • Lead Process Safety Management programs, risk assessments, and compliance initiatives at the site level.
  • Chair and facilitate HAZOP, LOPA, PHA, and other formal risk assessment activities.
  • Assess safety and environmental risks associated with new processes, equipment, and facility modifications.
  • Drive continuous improvement initiatives related to process safety, emergency response, and HSE compliance.
  • Lead investigations, audits, training programs, and regulatory interactions related to process safety.
Requirements
  • Leadership and facilitation of Technical Risk Assessments (HAZOP, LOPA, PHA)
  • Process Safety Management (PSM) experience in a chemical or pharmaceutical manufacturing environment
  • New Process Introduction (NPI) risk assessments and process safety evaluations
  • Strong knowledge of HSE regulations, major accident hazard prevention, and compliance management
  • Educational Requirement: Bachelor's Degree in Chemistry, Engineering, Science, or related scientific field (Required); Master's Degree in HSE Process Safety or equivalent (Preferred)
  • Years of Experience (Minimum/Preferred): 5-8+ years of relevant Process Safety/HSE experience in a manufacturing environment
  • Industry Experience: Pharmaceutical, Chemical Manufacturing, API Manufacturing, Specialty Chemicals, or similar highly regulated process industries
  • Level Resource (Entry/Mid/Sr): Senior-Level Individual Contributor / Technical Lead (no direct reports)
  • Strong leadership and influencing skills
  • Excellent communication and presentation abilities
  • Ability to work cross-functionally and drive change
  • Analytical problem-solving skills
  • Strong project management and organizational abilities
  • Team Environment: Collaborative environment working closely with Operations, Engineering, Quality, Regulatory, and Leadership teams.
  • Toughest Challenge: Managing complex technical process safety issues while balancing regulatory compliance, operational priorities, and business objectives.
  • Hiring Success: Candidates typically from Pharmaceutical Manufacturing, API Manufacturing, Chemical Manufacturing, Specialty Chemicals, Process Safety Engineering, HSE/PSM Leadership backgrounds.

System One, and its subsidiaries including Joulé and Mountain Ltd., are leaders in delivering outsourced services and workforce solutions across North America. We help clients get work done more efficiently and economically, without compromising quality. System One not only serves as a valued partner for our clients, but we offer eligible employees health and welfare benefits coverage options including medical, dental, vision, spending accounts, life insurance, voluntary plans, as well as participation in a 401(k) plan.

System One is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, childbirth, or related medical conditions), sexual orientation, gender identity, age, national origin, disability, family care or medical leave status, genetic information, veteran status, marital status, or any other characteristic protected by applicable federal, state, or local law.

#M3 Ref: #558-Scientific