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Senior Process Safety Engineer Jobs in Dothan, AL

Enviva

Corporate Reliability Engineer

Cottondale, FL · On-site

$90K - $114K/yr

Standards, Processes & Audits * Promote and audit compliance with corporate reliability standards ... Safety & Quality * Champion corporate safety and quality expectations. * Identify, report, and ...

ALLESET INC

Industrial Engineer

Dothan, AL · On-site

$63K - $85K/yr

Purpose The Industrial Engineer is responsible for optimizing complex systems, processes, and ... Improve ergonomics and workplace safety through process and workstation design * Support capacity ...

AAA Cooper Transportation

EDI Developer III

Dothan, AL · On-site

... senior developers Project Management Skills * Time Management: Efficient time management skills to handle multiple tasks and meet deadlines * Documentation: Ability to document processes and maintain ...

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Senior Process Safety Engineer information

See Dothan, AL salary details

$68.2K

$110.1K

$155K

How much do senior process safety engineer jobs pay per year?

As of Jul 19, 2026, the average yearly pay for senior process safety engineer in Dothan, AL is $110,104.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,500.00 and $122,300.00 per year, depending on experience, location, and employer.

What engineers make $300,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or pharmaceutical industries can earn $300,000 or more annually, especially with extensive experience, specialized certifications, and leadership roles. High salaries are often associated with seniority, complex projects, and working in high-risk environments that require advanced knowledge of safety protocols and risk management tools.

What are the main challenges a Senior Process Safety Engineer faces when implementing new safety protocols across multiple facilities?

A Senior Process Safety Engineer often encounters challenges such as ensuring consistent application of safety standards across diverse sites, gaining buy-in from cross-functional teams, and adapting protocols to facility-specific hazards. Additionally, balancing regulatory compliance with operational efficiency requires strong communication and project management skills. Successfully addressing these challenges usually involves close collaboration with site managers, operations teams, and regulatory bodies, as well as ongoing training and audits to maintain high safety standards.

What are the key skills and qualifications needed to thrive as a Senior Process Safety Engineer, and why are they important?

To thrive as a Senior Process Safety Engineer, you need a solid background in chemical or process engineering, in-depth knowledge of process safety management (PSM), and typically a bachelor's degree in engineering with relevant certifications like CSP or CCPSC. Familiarity with process hazard analysis (PHA) tools, safety lifecycle software (such as PHA-Pro or BowTieXP), and regulatory standards (OSHA, API) is crucial. Strong analytical thinking, leadership, and effective communication skills help you guide multidisciplinary teams and convey complex safety issues clearly. These competencies are vital to ensure operational safety, regulatory compliance, and the prevention of major incidents in high-risk industrial environments.

What is the highest salary of a safety engineer?

Senior Process Safety Engineers can earn salaries exceeding $150,000 annually, especially with extensive experience, advanced certifications, and working in high-risk industries such as oil and gas or chemical manufacturing. Top earners in this field may reach salaries over $180,000 or more, depending on location and employer size.

What engineer makes $500,000 a year?

Senior Process Safety Engineers in the chemical, oil and gas, or petrochemical industries can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, specialized certifications, and leadership roles. High compensation often includes bonuses, profit sharing, and other incentives for senior-level professionals managing complex safety systems and compliance.

What engineers make $200,000 a year?

Senior Process Safety Engineers can earn $200,000 or more annually, especially with extensive experience, specialized certifications, and working in high-demand industries like oil and gas or chemical manufacturing. Compensation varies based on location, company size, and individual expertise, often including bonuses and benefits.

What is the difference between Senior Process Safety Engineer vs Process Safety Engineer?

AspectSenior Process Safety EngineerProcess Safety Engineer
CertificationsTypically holds API, NEBOSH, or equivalent certificationsOften requires similar certifications, but less experience needed
Work EnvironmentLeads safety projects, mentors junior staff, and manages complex risk assessmentsSupports safety initiatives, conducts hazard analyses, and assists in safety documentation
Employer & Industry UsageCommon in oil & gas, chemical, and refining industriesUsed across similar industries, often as entry to mid-level role

The main difference between a Senior Process Safety Engineer and a Process Safety Engineer lies in experience, leadership responsibilities, and project scope. Senior professionals typically lead safety initiatives and mentor others, while Process Safety Engineers focus on supporting safety tasks and analysis. Both roles are vital for maintaining safety standards in high-risk industries.

What does a Senior Process Safety Engineer do?

A Senior Process Safety Engineer is responsible for ensuring that industrial processes, especially those involving hazardous materials, are designed and operated safely to prevent accidents and minimize risks. They analyze operations, conduct safety assessments, and implement systems to comply with safety regulations. Additionally, they lead incident investigations, develop safety procedures, and provide technical guidance to engineering teams to promote a strong safety culture within the organization.
What cities near Dothan, AL are hiring for Senior Process Safety Engineer jobs? Cities near Dothan, AL with the most Senior Process Safety Engineer job openings:
Senior Process Safety Engineer jobs near you
Corporate Reliability Engineer

Corporate Reliability Engineer

Enviva

Cottondale, FL • On-site

$90K - $114K/yr

Full-time

Re-posted 29 days ago

Enviva rating

7.4

Company rating: 7.4 out of 10

Based on 7 frontline employees who took The Breakroom Quiz

Job description

The Enviva team is driven by our shared vision for a renewable energy future. We are a fast-growing, purpose-driven, global energy company specializing in delivering sustainable wood bioenergy solutions. We are the world's largest producer of sustainable wood pellets, which provide a low-carbon alternative to fossil fuels.
The Corporate Reliability Engineer is responsible for supporting and advancing reliability and Condition-Based Maintenance (CBM) programs across assigned regions. This role focuses on regional program execution, data analysis, coaching, auditing, and hands-on support of site maintenance and operations teams. The position serves as a technical reliability leader, bridging corporate standards and site-level execution.
Key Responsibilities
Corporate Reliability & CBM Support
  • Support regional sites with continuous improvement of CBM programs including vibration analysis, oil analysis, ultrasound, thermography, UT, and wireless condition monitoring.
  • Analyze predictive data, identify trends, and provide clear, data-driven repair and risk-based maintenance recommendations.
  • Perform troubleshooting and validation of repairs through follow-up data collection and analysis.
  • Track work requests in CMMS/EAM systems based on asset criticality and condition findings.

Standards, Processes & Audits
  • Promote and audit compliance with corporate reliability standards, OEM requirements, and MOC-approved modifications.
  • Audit CBM routes, procedures, PMs, lubrication programs, spare parts/BOMs, and documentation accuracy.
  • Provide feedback and corrective actions to ensure consistent execution across sites.
  • Support Management of Change (MOC) processes related to reliability strategies and asset modifications.

Training, Coaching & Collaboration
  • Train, mentor, and develop site CBM Technicians, Lubrication Technicians, and Maintenance personnel.
  • Coach site leadership on reliability fundamentals, risk-based decision making, and proper response to CBM findings.
  • Serve as a "boots-on-the-ground" reliability resource during site visits.
  • Collaborate with other Regional Engineers, Corporate Reliability, and site teams to share best practices.

Program Management & Vendor Support
  • Assist with regional CBM program management, audits, and continuous improvement initiatives.
  • Coordinate contractor and vendor activities related to predictive technologies and data collection.
  • Stay current on reliability technologies, tools, and industry best practices.

Safety & Quality
  • Champion corporate safety and quality expectations.
  • Identify, report, and escalate safety issues observed during site work and audits.
  • Ensure all reliability activities are conducted in accordance with safe work practices.

Weekly / Ongoing Activities
  • Travel to sites based on regional support needs.
  • Review predictive and wireless sensor data; issue findings and follow-ups.
  • Perform spot checks of CBM programs, routes, and technician execution.
  • Collaborate with maintenance and operations teams to close findings and confirm repair effectiveness.

Knowledge, Skills & Abilities (KSAs)
  • Strong reliability mindset focused on maintaining assets in OEM or MOC-approved condition.
  • Ability to translate condition data into actionable maintenance recommendations.
  • Proactive self-starter capable of advancing programs with minimal supervision.
  • Excellent communication skills, including the ability to lead difficult, constructive conversations.
  • Strong collaboration skills within a matrixed organization.
  • Proficiency with Microsoft Office and CMMS/EAM systems.

Required Qualifications
  • Bachelor's Degree in Engineering or equivalent practical experience.
  • 4-7 years of experience
  • Experience in maintenance and reliability within asset-intensive, heavy industrial or continuous manufacturing environments.
  • Demonstrated experience with CBM technologies including vibration analysis and oil analysis.
  • Experience with RCA and FMEA.
  • ISO-certified Vibration Analyst Category II.

Preferred / Desired Qualifications
  • Certified Maintenance & Reliability Professional (CMRP).
  • Machinery Lubrication Technician or Analyst (MLT/MLA Level I or higher).
  • Ultrasound Level I certification.
  • Thermography certification (preferred but not required).

Travel Requirements
Willingness and ability to travel monthly; travel is a core function of the role.
This position is not eligible for visa support.
EEO Statement
Enviva is dedicated to the principles of equal employment opportunity (EEO) in any term, condition or privilege of employment. Enviva does not discriminate against applicants or employees on the basis of race, color, creed, religion, sex, national origin, age, physical or mental disability, ancestry, marital status, sexual orientation, gender identity or expression, veteran status, uniform service member, genetic information or any other status protected by law. Enviva complies with applicable state and local laws governing nondiscrimination in employment in every location in which we operate.

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