1

Senior Process Lead Jobs in Addison, IL (NOW HIRING)

Sr Engineer Process

Downers Grove, IL · On-site

$148K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Zachry Group is currently accepting applications for a Senior Process Engineer with Power ... Responsibilities • Responsible for serving as Process Lead on an EPC power Project, or equivalent.

Sr Engineer Process

Downers Grove, IL · On-site

$148K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

Zachry Group is currently accepting applications for a Senior Process Engineer with Power ... Responsible for serving as Process Lead on an EPC power Project, or equivalent. Should have ...

Senior Process Engineer

Itasca, IL

$101K - $131K/yr

  • Medical

  • Dental

  • Life

Position Summary The Senior Process Engineer serves as the technical leader for extrusion, material ... Lead troubleshooting and resolution of complex manufacturing issues impacting safety, quality ...

Sr. Process Technician

Alsip, IL

$90K - $153K/yr

  • Medical

  • Dental

  • PTO

The Senior Process Technician serves as a subject matter expert for blow-molding processes ... Lead setup, optimization, and sustained control of large plastic drum blow-molding equipment to ...

Sr. Molding Engineer

Lincolnshire, IL · On-site

$100K - $135K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Sr. Process Engineer - LSR / Rubber Molding Lincolnshire, IL | Direct Hire | $100,000-$135,000 Are ... Lead DOE studies to improve Cp/Cpk, reduce variation, and increase process capability * Optimize ...

Senior Process Engineer

Bedford Park, IL

$102K - $136K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

As a Senior Process Engineer, you will be responsible for designing, optimizing, and standardizing ... Lead process optimization initiatives to improve production efficiency, quality, and cost ...

Senior Process Engineer - Industrial Water

Chicago, IL · On-site

$107K - $138K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Senior Process Engineers routinely assist in the development of detailed proposals for a wide ... Lead others in developing and coordinating project construction specifications. * Conduct and/or ...

Senior Process Engineer - Industrial Water

Chicago, IL · On-site

$107K - $138K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Senior Process Engineers routinely assist in the development of detailed proposals for a wide ... Lead others in developing and coordinating project construction specifications. * Conduct and/or ...

Senior Process Engineer

Deerfield, IL · On-site

$140 - $150/hr

  • Dental

  • Vision

  • Retirement

Senior Process EngineerLocation: Deerfield, ILCompany OverviewCome join a team of mission-driven ... Lead global customer facing process design and development project activities while meeting safety ...

Senior Process Designer

Chicago, IL · On-site

$105K - $135K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Senior Process Designers play a pivotal role in ensuring project success through technical ... Lead the creation of intricate designs, including multi-discipline integrations, advanced piping ...

Sr. Process Engineer

Oak Brook, IL

$105K - $135K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

... companies. Sr. Process Engineer The Process Engineer analyzes process data to identify ... Lead cross-functional process improvement initiatives, applying advanced statistical analysis and ...

Senior Process Monitoring Engineer

Deerfield, IL · On-site

$140 - $160/hr

  • Dental

  • Vision

  • Retirement

Senior Process Monitoring EngineerLocation: Deerfield, ILCome join a team of mission-driven doers ... Lead the development of training programs for the Operations team on the use of monitoring systems.

Senior Process Improvement Consultant - Operational Excellence & Business Transformation Department ... Lead enterprise-wide operational excellence initiatives that improve service delivery, productivity ...

next page

Showing results 1-20

Senior Process Lead information

See Addison, IL salary details

$28.1K

$112.6K

$188.4K

How much do senior process lead jobs pay per year?

As of Aug 14, 2026, the average yearly pay for senior process lead in Addison, IL is $112,615.00, according to ZipRecruiter salary data. Most workers in this role earn between $78,100.00 and $148,300.00 per year, depending on experience, location, and employer.

What is a senior process lead?

A Senior Process Lead is a professional responsible for overseeing and optimizing business processes within an organization. They analyze current workflows, identify areas for improvement, and lead teams in implementing process enhancements to increase efficiency and quality. Typically, Senior Process Leads collaborate with multiple departments, provide training on best practices, and ensure that process changes align with organizational goals. They also monitor performance metrics and drive continuous improvement initiatives.

What is the difference between Senior Process Lead vs Process Engineer?

AspectSenior Process LeadProcess Engineer
CredentialsBachelor's degree in engineering or related field; experience in process managementBachelor's or master's in engineering; focus on process design and optimization
Work EnvironmentLeadership roles in manufacturing, production, or industrial settingsDesign, develop, and optimize manufacturing processes
Industry UsageCommonly found in manufacturing, chemical, and industrial sectorsPrimarily in manufacturing, chemical, and process industries

The Senior Process Lead typically oversees process improvements and manages teams, requiring leadership experience. In contrast, Process Engineers focus on designing and optimizing processes. Both roles are vital in manufacturing industries, but the Senior Process Lead has a broader managerial scope.

What are the key skills and qualifications needed to thrive as a senior process lead, and why are they important?

To thrive as a Senior Process Lead, you need expertise in process improvement methodologies (like Lean or Six Sigma), strong analytical skills, and significant industry experience, often supported by a relevant bachelor's degree. Familiarity with workflow automation tools, process mapping software, and certifications such as Six Sigma Black Belt are commonly required. Outstanding leadership, communication, and problem-solving abilities help you manage teams and drive organizational change. These skills are crucial for effectively optimizing processes, ensuring quality, and delivering measurable business results.

How does a senior process lead typically drive process improvement initiatives within a cross-functional team?

A Senior Process Lead is often responsible for identifying inefficiencies and implementing process improvements by collaborating closely with various departments, such as operations, quality, and IT. They facilitate workshops, lead root cause analyses, and ensure that best practices are standardized across teams. This role requires strong communication skills to align stakeholders, manage change, and track the impact of implemented solutions. Regular reporting and feedback sessions are key aspects of their work, ensuring continuous improvement and organizational alignment.

What are popular job titles related to Senior Process Lead jobs in Addison, IL?

For Senior Process Lead jobs in Addison, IL, the most frequently searched job titles are:

What job categories do people searching Senior Process Lead jobs in Addison, IL look for?

The top searched job categories for Senior Process Lead jobs in Addison, IL are:

What cities near Addison, IL are hiring for Senior Process Lead jobs?

Cities near Addison, IL with the most Senior Process Lead job openings:

Infographic showing various Senior Process Lead job openings in Addison, IL as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, and 4% Contract. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $112,615 per year, or $54.1 per hour.

Sr Engineer Process

Zachry Group

Downers Grove, IL • On-site

$148K/yr

Full-time

Medical, Dental, Vision, Life, Retirement

Re-posted 25 days ago


Zachry Group rating

6.7

Company rating: 6.7 out of 10

Based on 63 frontline employees who took The Breakroom Quiz

62nd of 80 rated construction


Job description


Zachry Group is currently accepting applications for a Senior Process Engineer with Power Experience for our Downers Grove Engineering Design Center. Successful candidate will be responsible for leading a team supporting process engineering and design tasks for assigned projects.
Responsibilities
• Responsible for serving as Process Lead on an EPC power Project, or equivalent. Should have experience in system design engineering in the power industry.
• Responsible for developing process flow diagrams (PFD) and piping & instrumentation diagrams (P&ID).
• Responsible for sizing and rating various equipment like pumps, horizontal and vertical vessels, heat exchangers, and air coolers.
• Responsible for performing hydraulic analysis and calculations for piping systems. Experience to include evaluating systems involving single phase, two phase, slurries, water hammer, slug flow, and distribution networks. Tools required should range from spreadsheet through rigorous software evaluations.
• Capable of supervising, coordinating, and reviewing the work of engineers on the team to accomplish project objectives.
• Mentors younger engineers, leading by example. Supports department development initiatives and standards creation/review/update.
• Participate in various client Process Hazard Analysis reviews (i.e. risk review, HAZID, HAZOP/LOPA).
• Responsible for design of relief system, flare header design, relief valve sizing and performing contingency analysis and flare header analysis.
• Evaluates, selects, and applies standard engineering techniques, procedures, and criteria, using judgment in making adaptations and modifications.
• Present technical information to peers (internal or external) for review and comment.
• Evaluate equipment and processes to ensure compliance with safety and environmental regulations.
• Estimate resource requirements of new project proposals in support of business development.
• As a Licensed Professional Engineer, seals and signs all documentation produced by own work. May also seal and sign work done by engineers under direct supervision.
• Other duties, as assigned.
Qualifications
• Bachelor's Degree in Chemical or Mechanical Engineering, or related engineering discipline
• 15+ years of experience working as a Process Engineer within the Power and/or Energy & Chemical Industries
• Proficient in H&MB development, equipment and instrumentation process specification and performing hydraulic analysis
• Strong knowledge of ASME and API standards
• Proficient with Process Engineering Software (AspenTech or Thermoflow suite preferred)
• Good Communication Skills (Active Listening, Verbal, and Written)
• Ability to adapt to changing client requirements while defining a new path and remaining a positive role model for the team
• Excellent Attention to Detail - in own work as well as demonstrated in checking work of others
• Proven history of meeting schedule commitments and planning resources required
• Judgment and Decision Making
• Strong desire to learn
PREFERRED QUALIFICATIONS
• Licensed Professional Engineer
• Experience in the EPC Power business
• Experience in Nuclear Industry
• Experience Utilizing the Thermoflow suite of Software Tools to develop HMB and TIC estimates
• Experience with designing BOP/OSBL/Utility scopes required for full project execution
• Knowledge of Performance Guarantees including emissions compliance
• Past exposure to environmental permitting and citing studies
PHYSICAL DEMANDS
Employee will be required to communicate in person, via telephone, email, use of arm/hand steadiness, manual dexterity, finger dexterity, multi limb coordination, oral expression, and comprehension. May be required to lift, carry, and move objects safely.
WORK ENVIRONMENT
Will work in a general office environment. Capable of operating and functioning in a fast-paced work environment. Must possess a vision (corrected or uncorrected) that allows for clear visibility from a distance of 20 inches or less.
The above description covers the fundamental responsibilities of the Senior Process Engineer position. It shall not be construed as a complete listing of all miscellaneous, incidental, or similar duties which may be required from day-to-day.
Zachry Group is dedicated in providing a Safe and Drug Free work environment; and is an Equal Opportunity Employer.
In accordance with Illinois Equal Pay Act, the expected salary range for this Illinois position, Snr. Process Engineer is between $148,000 and 211,930 annually. Actual pay will be adjusted based on experience, geographic location, and other job-related factors as permitted by law.
This position Snr. Process Engineer is eligible for participation in Zachry's Total Employee Rewards Program, which includes medical, dental, vision, life insurance, disability coverage, and other ancillary benefits. This position is also eligible for participation in the 401(k) Retirement Savings Plan.

What Zachry Group employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom


Zachry Group logo

About Zachry Group

Sourced by ZipRecruiter

Zachry Group is America's pacesetter in turnkey construction, engineering, maintenance, turnaround and fabrication services in the power, energy, chemicals, manufacturing and industrial sectors. It works with customers to plan, build, and renew their most critical facilities, so they can achieve their immediate and long-term goals, all at the highest safety standards. Zachry Group operates 35 offices, and averages 20,000 employees working in more than 400 locations nationwide. Please visit www.zachrygroup.com for more information.

Industry

Construction

Company size

10,000+ Employees

Headquarters location

San Antonio, TX, US

Year founded

1924