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Senior Process Engineer Jobs in Wayne, NJ (NOW HIRING)

GFT.

Water Treatment Process Engineer

New York, NY · On-site

$80K - $180K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

GFT is seeking a Water Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. Joining the water engineering ...

GFT.

Wastewater Treatment Process Engineer

Newark, NJ · Hybrid

$80K - $180K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

GFT is seeking a Wastewater Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. What you'll be challenged ...

GFT.

Wastewater Treatment Process Engineer

New York, NY · Hybrid

$80K - $180K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

GFT is seeking a Wastewater Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. What you'll be challenged ...

Still Bright Inc

Engineer II - Hydromet

Kenilworth, NJ · On-site

$109K/yr

The Engineer II is an early-career engineer who executes the experimental and process-development work that advances RACER from pilot toward demonstration scale. Working under the direction of senior ...

New

Envista

Intern - Process Engineering

Mahwah, NJ · On-site

$25/hr

  • Medical

  • Dental

  • Vision

  • Retirement

Our teams bring together expertise in process engineering, quality, production, and maintenance to ... Minimum qualification of a rising junior or senior currently pursuing a Bachelor's degree in ...

Acme Inc.

Process Controls Engineer

New York, NY

The Process Control Engineer is responsible for implementing, maintaining and troubleshooting process systems and applications. This includes associated operator interfaces, controller/network ...

Sika AG

Process Engineering Manager

Lyndhurst, NJ · On-site

$110K - $125K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Process Engineering Manager will improve industrial processes in order to maintain efficiency, reduce cost, improve sustainability and maximize profitability. Specific Responsibilities: * Member ...

Sika AG

Process Engineering Manager

Lyndhurst, NJ · On-site

$110K - $125K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Process Engineering Manager will improve industrial processes in order to maintain efficiency, reduce cost, improve sustainability and maximize profitability. Specific Responsibilities: * Member ...

Sika

Process Engineering Manager

Lyndhurst, NJ · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

The Process Engineering Manager will improve industrial processes in order to maintain efficiency, reduce cost, improve sustainability and maximize profitability. Specific Responsibilities: * Member ...

New

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Showing results 41-60

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Wayne, NJ

Senior Process Engineer information

See Wayne, NJ salary details

$74.4K

$120.1K

$169.1K

How much do senior process engineer jobs pay per year?

As of Aug 13, 2026, the average yearly pay for senior process engineer in Wayne, NJ is $120,119.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,100.00 and $133,400.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What are the most commonly searched types of Process Engineer jobs in Wayne, NJ?

The most popular types of Process Engineer jobs in Wayne, NJ are:

What are popular job titles related to Senior Process Engineer jobs in Wayne, NJ?

For Senior Process Engineer jobs in Wayne, NJ, the most frequently searched job titles are:

What cities near Wayne, NJ are hiring for Senior Process Engineer jobs?

Cities near Wayne, NJ with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Wayne, NJ as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 16% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $120,119 per year, or $57.7 per hour.

Engineer - Process-Chemaid Lab/QC Salaried Indirect

KDC One Knowlton

Saddle Brook, NJ • On-site

$70K - $76K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

This job post has expired today. Applications are no longer accepted.

Job description

KDC is a network of best-in-class custom formulators and manufacturers of color cosmetics, skincare, haircare, bath & body, fragrance, deodorant, home, health, industrial, and auto care products. KDC delivers high-touch innovation, operational excellence, and speed to market to well-known and emerging beauty, personal, and specialty companies from coast to coast. KDC has its head office in Longueuil, Québec. In addition, KDC has 10 operating facilities located throughout North America. Altogether, the company employs nearly 4,800 talented and dedicated employees in North America.
Job Title: Engineer - Process
Reporting: Manager - Process Engineer
Department: Process Engineering
Summary:
The Process Engineer supports the development, scale-up, and optimization of manufacturing and assembly processes for new and existing cosmetic products. This role leads technical execution of new product introductions, tech transfers, pilot trials, and process troubleshooting to ensure safe, efficient, GMP-compliant, and cost-effective production. The Process Engineer evaluates manufacturability of new projects and coordinates with Engineering leadership regarding capital equipment requirements.
Essential Duties and Responsibilities:
  • Review new product briefs and customer requirements to assess manufacturing feasibility, equipment capability, capacity constraints, and process risks.
  • Identify gaps in existing equipment or infrastructure and coordinate with the Process Engineering Manager and Engineering team to define capital expenditure (CAPEX) needs for new projects.
  • Lead technical implementation of new product introductions, ensuring accurate translation of specifications into manufacturing and filling/assembly processes.
  • Execute and document customer technical transfers; ensure alignment between customer requirements and plant capabilities.
  • Conduct pilot batches and line trials; collect and analyze data; author detailed technical reports and recommendations.
  • Support process scale-up activities from laboratory to full commercial production.
  • Partner with Quality to develop, review, and maintain accurate manufacturing and filling specifications in compliance with cosmetic GMP requirements.
  • Identify process variability and implement corrective actions in collaboration with Production and Quality teams.
  • Troubleshoot manufacturing issues and provide data-driven solutions to improve product quality and operational efficiency.
  • Contribute to continuous improvement initiatives focused on yield improvement, waste reduction, labor efficiency, and process reliability.
  • Assist in maintaining formula input systems and ensure manufacturing procedures are accurately implemented into Batch Pack (or applicable ERP/MES system).
  • Maintain working knowledge of laboratory, batching, filling, and assembly equipment within assigned areas of responsibility.
  • Adhere to all safety policies and promote safe work practices.
  • Perform other duties as assigned.

Knowledge, Skills and Abilities:
  • Bachelor's degree in chemical engineering, Mechanical Engineering, Industrial
    Engineering, Chemistry, or related technical field; OR minimum of five (5) years of relevant technical manufacturing experience.
  • Minimum three (3) years of manufacturing plant experience; cosmetic or personal care manufacturing experience preferred.
  • Experience working in GMP-regulated environments preferred
  • Strong analytical and problem-solving skills.
  • Working knowledge of cosmetic Good Manufacturing Practices (GMPs).
  • Ability to interpret technical specifications, process data, and manufacturing requirements.
  • Effective written and verbal communication skills.
  • Ability to manage multiple projects and priorities simultaneously.
  • Proficiency in Microsoft Office; experience with ERP or manufacturing systems preferred.
  • Working knowledge of mixing, filling, and packaging equipment preferred.

Working Conditions and Physical Demands:
This above Job Description is not intended to be an all-encompassing list of responsibilities, skills, efforts, or working conditions associated with this position. It is intended to be a guideline reflecting the essential job functions.
Competitive Benefits Package
We offer a comprehensive and competitive benefits package designed to support the health, well-being, and financial security of our employees. Benefits include, but are not limited to:
  • Medical, Dental, and Vision Insurance
  • 401(k) Retirement Plan
  • Short-Term and Long-Term Disability Coverage
  • Life Insurance
  • Paid Vacation Time
  • Paid Sick Leave
  • Paid Holidays
  • Performance-Based Annual Bonus

Eligibility and benefit offerings may vary based on employment status and company policy.
KDC-ONE is an equal opportunity employer and does not discriminate on the basis of race, religion, color, national origin, age, sex, gender, disability or any other characteristic protected by law. I understand that employment with KDC-ONE Company is at-will, meaning that I or KDC-ONE Company may terminate my employment at any time, or for any reason consistent with applicable state or federal law. I understand that KDC-One requires the successful completion of a drug and/or alcohol test as a condition of employment.

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