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Senior Process Engineer Jobs in Warren, NJ (NOW HIRING)

Biospectra Inc

Senior Process Engineer

Bangor, PA · On-site

$92K - $120K/yr

SENIOR PROCESS ENGINEER If you like the idea of leveraging your chemical engineering and project management skills and becoming part of a growing chemical manufacturer and a major supplier of ...

Biospectra Inc

Senior Process Engineer

Bangor, PA · On-site

$92K - $120K/yr

SENIOR PROCESS ENGINEER If you like the idea of leveraging your chemical engineering and project management skills and becoming part of a growing chemical manufacturer and a major supplier of ...

pondco

Senior Process Engineer (Pharmaceuticals)

New York, NY · On-site

$113K - $147K/yr

About the Position We are seeking a Senior Process Engineer with experience in Pharmaceutical design to join our growing Life Science & Industrial team. The ideal candidate will have 10+ years of ...

Element Solutions Inc

Sr. Process Engineer

Piscataway, NJ

$104K - $134K/yr

We are seeking an experienced Senior Process Engineer with deep expertise in chemical process design, reaction chemistry, and scale-up from lab to commercial production. The ideal candidate is a ...

Element Solutions Inc

Sr. Process Engineer

Piscataway, NJ

$106K - $137K/yr

We are seeking an experienced Senior Process Engineer with deep expertise in chemical process design, reaction chemistry, and scale-up from lab to commercial production. The ideal candidate is a ...

Element Solutions

Sr. Process Engineer

Piscataway, NJ · On-site

$104K - $134K/yr

We are seeking an experienced Senior Process Engineer with deep expertise in chemical process design, reaction chemistry, and scale-up from lab to commercial production. The ideal candidate is a ...

Cellares

Senior Process Engineer

Bridgewater, NJ

$90K - $210K/yr

Position Summary We are seeking an innovative and highly motivated Senior Process Engineer on our MSAT team who will contribute significantly to the development of our advanced cell therapy ...

Cellares

Senior Process Engineer

Bridgewater, NJ · On-site

$90K - $210K/yr

Position Summary We are seeking an innovative and highly motivated Senior Process Engineer on our MSAT team who will contribute significantly to the development of our advanced cell therapy ...

Cellares

Senior Process Engineer

Bridgewater, NJ · On-site

$106K - $137K/yr

Position Summary We are seeking an innovative and highly motivated Senior Process Engineer on our MSAT team who will contribute significantly to the development of our advanced cell therapy ...

Integra LifeSciences

Senior Process Engineer I

Plainsboro, NJ · On-site

$106K - $137K/yr

The Sr. Process Engineer is responsible to understand, optimize, and sustain manufacturing processes within a value stream leveraging lean and six sigma tools and methodologies to improve processing ...

Air Liquide

Senior Process Safety Engineer

Branchburg, NJ · On-site

$105K - $130K/yr

R10087521 Senior Process Safety Engineer (Open) Location: Branchburg, NJ (HO) - US Hwy 22 W - Advanced materials The science of electronics is transforming exponentially through innovation and ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Warren, NJ

Senior Process Engineer information

See Warren, NJ salary details

$77.9K

$125.8K

$177.1K

How much do senior process engineer jobs pay per year?

As of Jun 17, 2026, the average yearly pay for senior process engineer in Warren, NJ is $125,779.00, according to ZipRecruiter salary data. Most workers in this role earn between $108,000.00 and $139,700.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What engineers make $300,000 a year?

Senior Process Engineers in industries such as oil and gas, chemical manufacturing, or aerospace can earn $300,000 or more annually, especially with extensive experience, specialized skills, and leadership roles. High compensation often includes bonuses, stock options, or other incentives, and requires advanced technical knowledge and certifications like Six Sigma or PMP.

What does a senior process engineer do?

A senior process engineer designs, develops, and optimizes manufacturing or industrial processes to improve efficiency, safety, and quality. They analyze data, troubleshoot issues, and implement process improvements, often using tools like process simulation software and adhering to safety and regulatory standards. They also mentor junior engineers and collaborate with cross-functional teams to ensure smooth operations.

What engineer makes $500,000 a year?

Senior Process Engineers in specialized industries such as oil and gas, chemical manufacturing, or aerospace can earn salaries approaching or exceeding $500,000 annually, especially with extensive experience, advanced certifications, and leadership roles. High compensation often includes bonuses, stock options, or profit sharing, and requires expertise in process optimization, safety standards, and industry-specific tools.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PMP.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Warren, NJ? The most popular types of Process Engineer jobs in Warren, NJ are:
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What cities near Warren, NJ are hiring for Senior Process Engineer jobs? Cities near Warren, NJ with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Warren, NJ as of June 2026, with employment types broken down into 86% Full Time, and 14% Contract. Highlights an 100% In-person job distribution, with an average salary of $125,779 per year, or $60.5 per hour.
Senior Process Engineer

Senior Process Engineer

Biospectra Inc

Bangor, PA • On-site

$92K - $120K/yr

Full-time

Posted 2 days ago

Be an early applicant

Job description

SENIOR PROCESS ENGINEER


If you like the idea of leveraging your chemical engineering and project management skills and becoming part of a growing chemical manufacturer and a major supplier of chemical ingredients to the bio-pharmaceutical industry, this may be the job for you!


BioSpectra is seeking a Senior Process Engineer to lead and execute engineering projects in support of BioSpectra’s chemical manufacturing and process development initiatives. These projects include development/validation of new products and processes, increasing the capacity of current products, improving safety, compliance, cost of manufacturing and other areas of continuous improvement.


This is a career opportunity for someone who has the right technical skills and background and the drive to make a meaningful impact as a process engineering leader with a growing company!

Major Roles & Responsibilities:

The ideal candidate will be able to perform the following responsibilities.

  • Process Engineering & Design: Designs chemical manufacturing processes establishing and documenting process path and equipment selection to ensure the effectiveness of the process. Implements complex chemical manufacturing processing to meet the compliance requirements for associated products.
  • Process Optimization: Evaluates manufacturing processes, development/manufacturing batch records and operational procedures and makes recommendations to leadership to improve increase throughput, reduce costs and improve safety.
  • Equipment Selection & Installation: Provides input into the design and selection of process equipment and troubleshoot process equipment and utilities as required.
  • Documentation: Ensures executed development plans are documented, reviewed and approved by appropriate personnel. Documents work performed in batch records, validation protocols, logbooks, laboratory notebooks, etc. Creates process flow diagrams, risk assessments, operating procedures.
  • Change Management: Works closely with process validation to ensure that changes to process and equipment are properly handled within BioSpectra's change management procedures.
  • Training: Trains engineering and manufacturing personnel in how to best operate manufacturing equipment to ensure manufactured products meet required specifications.
  • Leadership: Guides process engineers and manufacturing operators on the design and execution of process development projects and improvements.
  • Project Management: Executes process and product development projects as assigned by effectively planning, monitoring and taking action to design and develop processes and resolve issues that arise in a timely manner. Communicates the status of these projects to members of management, as needed.
  • Environmental Health & Safety Assessment: Works closely with EHS management to assess manufacturing processes and equipment with respect to safety and environmental impact and make recommendations as to changes needed.

Qualifications:

The ideal candidate will have a degree in chemical engineering or other related fields and/or commensurate experience.

  • Five or more years’ experience in process engineering for a chemical or ingredients manufacturer.
  • Must be able to demonstrate the following technical knowledge and experience:
    • Working knowledge of chemical manufacturing processes.
    • Working knowledge of equipment used in chemical manufacturing including reactors, piping and hoses, pumps, centrifuges, dryers, agitators and associated utilities (chillers, heaters).
    • Working knowledge of the use of solvents in chemical manufacturing.
    • Knowledge and understanding of chemical synthesis and acid/base reactions.
    • Successful design and development of processes from bench scale (grams) to pilot scale (kilos) to commercial scale (tons).
    • The ability to read, understand, create and make changes to P&IDs.
    • Apply the principles of good manufacturing practices (GMPs), policies and procedures to effectively develop batch procedures and manage process changes and validations per regulatory guidelines.


In addition, the following qualities which will be critical to the successful candidate in this role.

  • Technical Expertise: Knowledge of process controls and demonstrated excellence in designing and optimizing chemical manufacturing processes. Experience with driving continuous process improvements, with a general working knowledge of SPC, DOE, Six Sigma, Lean and/or other process improvement methodology and systems.
  • Achieve Results: Results-orientation with a proven ability to deliver tangible outcomes and measurable results.
  • Problem-Solving & Decision-making: Demonstrated the ability to diagnose chemical process and equipment challenges, decide on a course of action and resolve the issue.
  • Communication: Ability to write, orally communicate and effectively communicate technical information in a concise and understandable way.
  • Software Technology: Demonstrated ability to use Microsoft and other software technology and systems, including statistical software to assist the organization in driving process performance excellence.


If you believe you have the experience and the right stuff to lead and drive process engineering excellence for BioSpectra’s Process Development team, please reach out to us!