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Senior Process Engineer Jobs in Toney, AL (NOW HIRING)

Adtran

Principal Process Engineer

Huntsville, AL · On-site

Once you've had a chance to explore our current open positions, apply to the ones you feel suit you best and keep track of both your progress in the selection process, and new postings that might ...

Adtran

Principal Process Engineer

Huntsville, AL · On-site

Once you've had a chance to explore our current open positions, apply to the ones you feel suit you best and keep track of both your progress in the selection process, and new postings that might ...

X-Bow Systems

Process Quality Engineer

Huntsville, AL · On-site

Process Quality Engineer Company: X-Bow Systems Location: Huntsville, AL (on-site) Position Type: Full-Time About the Role As a Process Quality Engineer, you will ensure that incoming and outgoing ...

X-Bow Systems

Process Quality Engineer

Huntsville, AL · On-site

Process Quality Engineer Company: X-Bow Systems Location: Huntsville, AL (on-site) Position Type: Full-Time About the Role As a Process Quality Engineer, you will ensure that incoming and outgoing ...

Xbow

Process Quality Engineer

Huntsville, AL · On-site

Process Quality Engineer Company: X-Bow Systems Location: Huntsville, AL (on-site) Position Type: Full-Time --- About the Role As a Process Quality Engineer, you will ensure that incoming and ...

X-Bow Systems

Process Quality Engineer

Huntsville, AL · On-site

Process Quality EngineerCompany: X-Bow SystemsLocation: Huntsville, AL (on-site)Position Type: Full-Time---About the RoleAs a Process Quality Engineer, you will ensure that incoming and outgoing ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Toney, AL

Senior Process Engineer information

See Toney, AL salary details

$68.3K

$110.3K

$155.2K

How much do senior process engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for senior process engineer in Toney, AL is $110,272.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,700.00 and $122,500.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Toney, AL are hiring for Senior Process Engineer jobs?

Cities near Toney, AL with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Toney, AL as of August 2026, with employment types broken down into 1% As Needed, 74% Full Time, 22% Part Time, 2% Contract, and 1% Nights. Highlights an 82% Physical, 2% Hybrid, and 16% Remote job distribution, with an average salary of $110,272 per year, or $53 per hour.

Staff Manufacturing Process Engineer

Hexcel Corporation

Decatur, AL • On-site

$68K - $91K/yr

Full-time

Re-posted 4 days ago

Hexcel rating

7.5

Company rating: 7.5 out of 10

Based on 19 frontline employees who took The Breakroom Quiz

Job description

Do you want to be developed into a leader within a world-class manufacturing environment? This role is designed to be a key stepping stone into operations leadership.
As a Staff Manufacturing Process Engineer in our Decatur, AL facility, you will play a critical role supporting our PAN and carbon fiber manufacturing operations, helping produce advanced materials that power next-generation aerospace applications. This is a hands-on, high-impact role where engineering meets operations on the production floor.
This role is intentionally designed for engineers who are ready to expand beyond technical execution-developing the skills, business acumen, and leadership presence needed to transition into front-line leadership and operations management supporting critical aerospace programs.
What You Will Do
  • Lead and optimize day-to-day manufacturing operations by improving production flow, methods, and maintaining equipment performance to meet safety, quality, delivery, and cost targets
  • Serve as a primary engineering resource to operations, driving rapid troubleshooting and resolution of production, equipment, and process issues to minimize downtime
  • Lead and execute process improvement initiatives focused on yield, throughput, cycle time reduction, and overall plant efficiency using structured problem-solving methods
  • Spearhead troubleshooting and partner with line engineers to drive process continuity
  • Run daily start meetings and provide guidance
  • Support next-generation factory and automation implementation activities
  • Plan, lead, and implement new line startups, qualifications, and engineering changes, ensuring minimal disruption to production and sustained performance gains
  • Drive root cause analysis for complex product, process, and equipment issues; implement and sustain corrective and preventive actions across the operation
  • Partner closely with operations, maintenance, quality, and supply chain, and own evaluation and continuous improvement of equipment, field installations, and maintenance strategies to maximize uptime and asset utilization
  • Develop and leverage process data and feedback systems, lead small- to mid-scale capital and continuous improvement projects, and provide technical leadership on the floor by mentoring engineers and operators while representing manufacturing in cross-functional initiatives and plant priorities

Where This Role Will Take You
This role is designed to build the capabilities needed for operations management and site leadership. You will gain exposure to operational decision-making, including prioritization, resource allocation, and performance management and position yourself for future progression into front-line leadership, operations management, or broader site leadership roles.
Qualifications
  • Bachelor's degree in engineering (Mechanical, Chemical, Industrial, or related field) with 7+ years of experience, OR master's degree in engineering with 5+ years of experience.
  • Experience in manufacturing
  • Interest and capability to grow into an operations management career path
  • Lean Six Sigma Green Belt or Black Belt certification preferred
  • Demonstrated experience leading projects and continuous improvement initiatives preferred.
  • Exposure to cross-functional leadership and mentoring

Eligible candidates must be a: U.S. citizen, U.S. national, person lawfully admitted for permanent residence, temporary resident under sections 210(a) or 245(A) of the Immigration and Nationality Act, person admitted in refugee status, or person granted asylum. Hexcel (NYSE: HXL) is a global leader in advanced composites technology, a leading producer of carbon fiber, and the world leader in honeycomb manufacturing for the commercial aerospace industry.
With our strong investment in research and development and our culture of continuous improvement, Hexcel is the industry leader in the manufacturing of advance composite materials, including carbon fiber, woven reinforcements, resins, prepregs, honeycombs and engineered core. We invite you to join the Hexcel team at various manufacturing sites, sales offices and R&T centers around the globe. Become a part of the "strength within."
Hexcel is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, age, national origin, physical or mental disability, status as a protected veteran, or any other protected class.

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