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Senior Process Engineer Jobs in Alabaster, AL (NOW HIRING)

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Sr Process Engineer - Manufacturing, Building Products Plant located 117 miles North of Birmingham - Relocation Provided Industrial building products - Salary $130,000-$145,000 I am currently ...

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Senior Process Engineer

Bessemer, AL · On-site

$92K - $120K/yr

US Pipe is currently seeking a highly experienced, senior level Process Engineer to join our team. Responsibilities will include developing systems and processes that reduce costs, enhance employee ...

Senior Process Engineer

Bessemer, AL · On-site

$85 - $120/hr

About the Role US Pipe is currently seeking a highly experienced, senior level Process Engineer to join our team. Responsibilities will include developing systems and processes that reduce costs ...

New

Senior Process Engineer

Bessemer, AL · On-site

$94K - $121K/yr

US Pipe is currently seeking a highly experienced, senior level Process Engineer to join our team. Responsibilities will include developing systems and processes that reduce costs, enhance employee ...

Senior Process Engineer

Bessemer, AL · On-site

$94K - $121K/yr

US Pipe is currently seeking a highly experienced, senior level Process Engineer to join our team. Responsibilities will include developing systems and processes that reduce costs, enhance employee ...

Senior Materials Process Engineer

Mccalla, AL · On-site

$92K - $119K/yr

Senior Material Process Engineer, ADVANCED MATERIALS McCalla, AL / Tuscaloosa, AL As a Senior Process Engineer on the Advanced Materials team, you will be responsible for identifying and implementing ...

This role works closely with senior engineers and project leadership to deliver high-quality ... Support process engineering activities throughout all project phases including: * Conceptual ...

Quanta Power Solutions is seeking an experienced Process Engineer IV to serve as a senior technical leader supporting the design, development, and execution of process systems for power generation ...

Process Engineer

Vincent, AL · On-site

$77K - $102K/yr

Lead and participate in projects focused on process upgrades, reliability improvements, and performance enhancements. What Are We Looking For * Bachelor's degree in Chemical Engineering, Mechanical ...

Process Engineer

Leeds, AL · On-site

$77K - $102K/yr

Lead and participate in projects focused on process upgrades, reliability improvements, and performance enhancements. What Are We Looking For * Bachelor's degree in Chemical Engineering, Mechanical ...

Lead and participate in projects focused on process upgrades, reliability improvements, and performance enhancements. What Are We Looking For * Bachelor's degree in Chemical Engineering, Mechanical ...

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Senior Process Engineer information

See Alabaster, AL salary details

$63.8K

$103.1K

$145.1K

How much do senior process engineer jobs pay per year?

As of Aug 8, 2026, the average yearly pay for senior process engineer in Alabaster, AL is $103,055.00, according to ZipRecruiter salary data. Most workers in this role earn between $88,500.00 and $114,400.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What cities near Alabaster, AL are hiring for Senior Process Engineer jobs? Cities near Alabaster, AL with the most Senior Process Engineer job openings:

Sr Process Engineer - Manufacturing

Terry Young & Associates

Birmingham, AL • On-site

$130K - $145K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 3 days ago

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Job description

Sr Process Engineer - Manufacturing, Building Products


Plant located 117 miles North of Birmingham - Relocation Provided

Industrial building products - Salary $130,000-$145,000

I am currently recruiting for a Senior Process Engineer role (Rubber, Extrusion or Plastics experience) on behalf of a Manufacturer of Building Products used for commercial facilities with over $1 Billion in sales. This role will work in a plant environment at a plant location 117 Miles North of Birmingham.

The Senior Process Engineer will be responsible for planning, designing and implementing manufacturing processes collaborating with the operations team to ensure quality product is delivered. This role will lead projects from concept to industrialization including design and layout of plant systems, equipment and production lines utilizing WCM tools, lean principles and Six Sigma to ensure efficiency.


The hiring manager is looking for 7-15 years of experience within a rubber, plastics or extrusion manufacturing environment including equipment installation and line extension experience. Must have a proven track record using World Class Mfg, Six Sigma or lean tools to streamline processes and optimize production and quality of products. Bachelor of Science degree in Mechanical or Chemical Engineering is required. The salary range is $130,000 - $145,000 and offers Full Benefits including healthcare, matching 401k, etc.

If you are interested in being considered for this position, please forward a word.doc attached version of your resume and I’ll give you a call to review the opportunity in full detail.

Thanks & Make it A Great Day!

Terry L. Young-Delgado, Recruiter

Terry Young & Associates

Executive & Technical Recruiting

Company Description

Manufacturer with over $1B in sales