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Senior Process Engineer Jobs in Pelham, AL (NOW HIRING)

Quanta Services

Process Engineer II

Birmingham, AL

This role works closely with senior engineers and project leadership to deliver high-quality ... Support process engineering activities throughout all project phases including: * Conceptual ...

Quanta Services

Process Engineer IV

Birmingham, AL

Quanta Power Solutions is seeking an experienced Process Engineer IV to serve as a senior technical leader supporting the design, development, and execution of process systems for power generation ...

H. T. PROF Group

Engineering Manager

Birmingham, AL · On-site

$80 - $100/hr

This role would be ideal for a senior process engineer who is looking for that first opportunity to move into a supervisory role. Little to no travel associated with this role. #J-18808-Ljbffr

New

Heidelbergmaterials

Process Engineer

Leeds, AL · On-site

$77K - $102K/yr

Lead and participate in projects focused on process upgrades, reliability improvements, and performance enhancements. What Are We Looking For * Bachelor's degree in Chemical Engineering, Mechanical ...

Heidelberg Materials

Process Engineer

Leeds, AL · On-site

$77K - $102K/yr

Lead and participate in projects focused on process upgrades, reliability improvements, and performance enhancements. What Are We Looking For * Bachelor's degree in Chemical Engineering, Mechanical ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Pelham, AL

Senior Process Engineer information

See Pelham, AL salary details

$68.9K

$111.3K

$156.6K

How much do senior process engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for senior process engineer in Pelham, AL is $111,251.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,500.00 and $123,500.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Pelham, AL are hiring for Senior Process Engineer jobs?

Cities near Pelham, AL with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Pelham, AL as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 15% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $111,251 per year, or $53.5 per hour.

Process Engineer II

Quanta Power Solutions, LLC

Birmingham, AL • On-site

Other

Medical, Retirement, PTO

Re-posted 11 days ago

Job description

About Us
Quanta Power Solutions brings together the industry-leading capabilities and resources of Quanta's operating companies to deliver complete EPC solutions. Our integrated approach spans power generation, battery energy storage, renewables, transmission, substation, and underground infrastructure - from concept to commissioning, we execute complex power infrastructure projects with the speed, certainty, and operational excellence our customers depend on.
At Quanta Power Solutions, we are driven by a culture of safety, integrity, and disciplined execution - and we're building a team that shares that commitment.
About this Role
Quanta Power Solutions is seeking a motivated Process Engineer II to support the design and development of process systems for power generation projects, including simple-cycle gas turbine installations, combined-cycle power plants, and reciprocating engine facilities. This role works closely with senior engineers and project leadership to deliver high-quality engineering solutions throughout all phases of EPC project execution.
The ideal candidate will bring foundational process engineering experience, strong technical problem-solving skills, and a desire to grow within a collaborative, fast-paced power generation environment.
What You'll Do
Project Execution
  • Support process engineering activities throughout all project phases including:
    • Conceptual studies
    • Detailed engineering design
    • Procurement support
    • Startup and commissioning support
  • Assist in developing and maintaining:
    • Process design basis documents
    • Equipment lists
    • Line lists
    • Tie-in schedules
  • Prepare and review equipment datasheets and technical specifications for procurement packages under senior engineer supervision
  • Coordinate with mechanical, piping, electrical, structural, and vendor teams to support multidisciplinary project deliverables
  • Track assigned deliverables and assist with process scope management activities

System Design
  • Support the design and development of balance-of-plant systems including:
    • Demineralized water treatment systems (RO, CEDI, mixed bed)
    • Closed cooling water systems
    • Service water systems
    • Instrument and plant air systems
    • Chemical dosing systems
    • Wastewater handling systems
  • Assist with tank and vessel sizing calculations in accordance with applicable industry codes including API 650 and ASME Section VIII
  • Support equipment selection efforts for pumps, compressors, packaged systems, and related process equipment
  • Assist in evaluating material compatibility for plant chemicals and process applications
  • Support environmental and permitting activities including emissions estimates and coordination with environmental consultants
  • Contribute process data for engineering studies such as:
    • Noise analysis
    • Wastewater discharge studies
    • Containment and drainage design

Drawings & Documentation
  • Assist in the development and maintenance of Process Flow Diagrams (PFDs)
  • Support creation and revision of Piping & Instrumentation Diagrams (P&IDs), including:
    • Equipment tagging
    • Control schemes
    • System layouts
  • Participate in HAZOP reviews, P&ID reviews, and multidisciplinary design review meetings
  • Coordinate with cross-functional engineering teams to maintain consistency across project deliverables

What You'll Bring
Education, Certifications & Experience
  • Bachelor's or Master's degree in Chemical Engineering, Mechanical Engineering, Petroleum Engineering, or related discipline from an accredited university
  • Professional Engineer (PE) license preferred
  • 2-4 years of relevant industrial process engineering experience
  • Experience within power generation, chemical processing, industrial, or EPC environments preferred

Technical Skills & Competencies
  • Basic understanding of power generation systems including gas turbines and combined-cycle facilities
  • Familiarity with process simulation and hydraulic modeling tools such as:
    • GT Pro
    • PIPE-FLO
  • Working knowledge of AutoCAD Plant 3D / P&ID preferred
  • Proficiency with Microsoft Office Suite including:
    • Word
    • Excel
    • PowerPoint
    • Outlook
  • Familiarity with industry engineering standards, codes, and best practices

Soft Skills
  • Strong communication and technical documentation abilities
  • Detail-oriented with strong organizational and analytical skills
  • Ability to work independently on assigned tasks while collaborating within multidisciplinary teams
  • Willingness to learn, grow technically, and develop expertise under senior engineering guidance

Physical Requirements
  • Ability to sit, stand, or walk for extended periods as needed
  • Employee may be required to visit job sites, field offices, and customer locations

What You'll Get
  • Competitive Compensation
  • Weekly Pay
  • 401(k) Retirement Plan
  • Holiday Pay
  • Paid Time Off (PTO)
  • Comprehensive Health Coverage
  • Pet Insurance
  • Employee Assistance Program (EAP)
  • Professional Development Opportunities
  • Tuition Assistance
  • Employee Discount Program

Equal Opportunity Employer
All qualified applicants will receive consideration for employment and will not be discriminated against on the basis of race, color, religion, national origin or ancestry, sex (including gender, pregnancy, sexual orientation, and/or gender identity), age, disability, genetic information, veteran status, and/or any other basis protected by applicable federal, state or local law.
We are an Equal Opportunity Employer, including disability and protected veteran status.
We prohibit all types of discrimination and are committed to providing access and equal opportunity for individuals with disabilities. For additional information or if reasonable accommodation is needed to participate in the job application, interview, or hiring processes or to perform the essential functions of a position, please contact us the Company's Human Resources department.

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