1

Senior Process Engineer Jobs in Chelsea, AL (NOW HIRING)

Senior Process Engineer

Sylacauga, AL · On-site

$84K - $109K/yr

The Position Senior Process Engineer Job Summary At Imerys, we are the world leader in mineral-based specialty solutions, and our Sylacauga plant is at the heart of our operations. We are seeking a ...

Senior Process Engineer

Sylacauga, AL · On-site

$84K - $109K/yr

PA. Senior Process Engineer At Imerys, we are the world leader in mineral-based specialty solutions, and our Sylacauga plant is at the heart of our operations. We are seeking a highly motivated ...

Senior Engineer, Process

Mccalla, AL · On-site

$94K - $121K/yr

Your Opportunity as a Senior Process Engineer Join one of Smucker's fastest-growing businesses and help shape the future of the Uncrustables brand. As a Senior Process Engineer , you'll lead ...

This role works closely with senior engineers and project leadership to deliver high-quality ... Support process engineering activities throughout all project phases including: * Conceptual ...

Lead Process Engineer

Alabaster, AL · On-site

$88K - $114K/yr

Lead Process Engineer Croda is an FTSE100 global leader in specialty ingredients. Our Purpose ... The Opportunity In this role, you will serve as the senior engineering partner to Manufacturing ...

Quanta Power Solutions is seeking an experienced Process Engineer IV to serve as a senior technical leader supporting the design, development, and execution of process systems for power generation ...

Process Engineer Location: Sylacauga, AL Are you an innovative problem-solver who excels at optimizing systems and driving manufacturing efficiency? We are looking for a highly motivated Process ...

Process Engineer Location: Sylacauga, AL Are you an innovative problem-solver who excels at optimizing systems and driving manufacturing efficiency? We are looking for a highly motivated Process ...

Your Opportunity asaProcess Engineer The Process Engineer willbe responsible fordesigning, implementing, andoptimizingproduction processes to improve efficiency, reduce waste, increase throughput ...

Lead or support process engineering activities across all project phases including: * Conceptual and feasibility studies * Detailed engineering design * Procurement support * Startup and ...

Position Summary The Process Engineer is responsible for the development and delivery of process ... Contract roles available for senior professionals seeking project-based flexibility. Why Join Us

next page

Showing results 1-20

Senior Process Engineer information

See Chelsea, AL salary details

$68K

$109.8K

$154.6K

How much do senior process engineer jobs pay per year?

As of Sep 11, 2026, the average yearly pay for senior process engineer in Chelsea, AL is $109,820.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,300.00 and $122,000.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What cities near Chelsea, AL are hiring for Senior Process Engineer jobs?

Cities near Chelsea, AL with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Chelsea, AL as of August 2026, with employment types broken down into 1% As Needed, 77% Full Time, 16% Part Time, 5% Contract, and 1% Nights. Highlights an 86% Physical, 2% Hybrid, and 12% Remote job distribution, with an average salary of $109,820 per year, or $52.8 per hour.

Senior Process Engineer

Sylacauga, AL • On-site

Imerys
10K+ employees

$84K - $109K/yr

Full-time

Posted 8 days ago


Imerys rating

7.4

Company rating: 7.4 out of 10

Based on 19 frontline employees who took The Breakroom Quiz


Job description

The Company
Imerys is the world's leading supplier of mineral-based specialty solutions for the industry with €3.4 billion in revenue and 12,300 employees in 40 countries in 2025. The Group offers high value-added and functional solutions to a wide range of industries and fast-growing markets such as solutions for the energy transition and sustainable construction, as well as natural solutions for consumer goods. Imerys draws on its understanding of applications, technological knowledge, and expertise in material science to deliver solutions which contribute essential properties to customers' products and their performance. As part of its commitment to responsible development, Imerys promotes environmentally friendly products and processes in addition to supporting its customers in their decarbonization efforts.
Imerys is listed on Euronext Paris (France) with the ticker symbol NK.PA.
The Position
Senior Process Engineer
Job Summary
At Imerys, we are the world leader in mineral-based specialty solutions, and our Sylacauga plant is at the heart of our operations. We are seeking a highly motivated Senior Process Engineer to serve as the technical anchor for our manufacturing processes.
In this role, you won't just maintain the status quo-you will drive the innovation and engineering required to optimize existing systems and commission new technologies. If you are passionate about applying continuous improvement methodologies, solving complex production challenges, and mentoring the next generation of engineers, we want you on our team.
What You Will Do
Drive Process Innovation & Profitability
  • Optimize Operations: Spearhead plant productivity initiatives using Six Sigma, Lean Manufacturing, and fundamental Chemical Engineering principles.
  • Maximize Efficiency: Target and execute improvements focused on debottlenecking, yield maximization, operating efficiency, and product quality.
  • Quantify Impact: Prepare rigorous financial and economic analyses for process improvements to determine business impact and prioritize capital projects.

Lead Engineering & Project Execution
  • End-to-End Design: Develop required designs within the engineering discipline, including feasibility studies, basic engineering plans, and cost estimates.
  • Hands-On Execution: Supervise and execute plant trials, directly participate in commissioning new process technologies, and troubleshoot complex daily production issues.
  • Equip the Plant: Evaluate, specify, and select equipment and materials to ensure long-term operational reliability.

Provide Technical Leadership
  • Mentor: Provide technical guidance and mentorship to Junior Process Engineers, helping build a world-class engineering team.
  • Collaborate: Act as the technical bridge between technology and business, quantifying and clearly communicating process advancements to Management, Production, Maintenance, and Administrative teams.
  • Champion Customers: Participate in-and often lead-customer process improvement teams to ensure our solutions exceed market expectations.
What You Bring to the Team
  • Education: A Bachelor of Science (BS) degree in Industrial Engineering, Chemical Engineering, or a closely related field.
  • Experience: Minimum 3 to 5 years of proven engineering experience in an industrial or manufacturing environment.
  • Skills: Strong project management background with a track record of driving process improvements from concept to completion.
The Work Environment
This is a dynamic, hands-on role where you will spend time both analyzing data and getting involved on the production floor.
  • Environment: Work is split between the laboratory, office, and active process/production areas.
  • Physicality: You can expect to be on your feet (standing/walking) up to 60% of the time, with occasional climbing (up to 10%) and lifting up to 25 pounds as you interact directly with our plant systems.

Position Type
Full time
and
Permanent
Only technical issues will be monitored through the below inbox:
recruiting.support@ imerys.com
PLEASE DO NOT SUBMIT RESUMES OR APPLICATIONS TO THIS EMAIL, AS THEY WILL NOT BE REVIEWED.
To ensure fairness and legal compliance in our recruitment processes, only applications received through the online application process will be considered.
IMERYS is an Affirmative Action and Equal Opportunity Employer and it is our policy to not discriminate against any employee or applicant for employment because of race, color, religion, sex, national origin, age, marital status, sexual orientation, gender identity, genetic information, disability, veteran status, or any other status protected by federal, state or local laws.

What Imerys employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom