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Senior Process Engineer Jobs in Arab, AL (NOW HIRING)

Mitchell Plastics

Process Engineer

Huntsville, AL · On-site

Position Summary We are seeking a motivated and detail-oriented Process Engineer to join our manufacturing team. In this role, you will drive continuous improvement initiatives, optimize ...

Kennametal, Inc.

Process Engineer

Huntsville, AL

Manufacturing Engineer - Industrial & Metallurgical Processes Location: Huntsville,AL Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across ...

Kennametal, Inc.

Process Engineer

Huntsville, AL

Manufacturing Engineer - Industrial & Metallurgical Processes Location: Huntsville,AL Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across ...

Kennametal, Inc.

Process Engineer

Huntsville, AL · On-site

Manufacturing Engineer - Industrial & Metallurgical Processes Location: Huntsville,AL Job Summary The Manufacturing Engineer will play a critical role in driving operational excellence across ...

Johns Manville

Process Engineer II

Scottsboro, AL · On-site

$94.10K - $129.40K/yr

The purpose of the Process Engineer's role will be to provide technical leadership to operate a major asset (typical annual revenue of $50MM to $200MM) at target regarding output, usage of material ...

Jm

Process Engineer II

Scottsboro, AL · On-site

$94.10K - $129.40K/yr

The purpose of the Process Engineer's role will be to provide technical leadership to operate a major asset (typical annual revenue of $50MM to $200MM) at target regarding output, usage of material ...

OCI Alabama LLC

Process Engineer AL

Decatur, AL · On-site

$104.50K - $156.70K/yr

Primary Objective The Process Engineer will design, optimize, and manage OCI's processes to improve efficiency, quality, and safety in manufacturing operations. Essential Functions * Design, develop ...

Rheem

Process Engineer III

Scottsboro, AL · On-site

The Process Engineer III position plays a vital role in plant operations by determining and implementing engineering solutions to manufacturing processes towards the goal of continual improvements.

Hexcel Corporation

Process Engineer II

Decatur, AL

Become a part of the "strength within." Hexcel is currently seeking a Process Engineer for our Decatur, AL, USA, location. The selected individual will be responsible for but not limited to the ...

Rheem

Process Engineer III

Scottsboro, AL

The Process Engineer III position plays a vital role in plant operations by determining and implementing engineering solutions to manufacturing processes towards the goal of continual improvements.

Leidos

SMTA Process Engineer

Huntsville, AL · On-site

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

Leidos

SMTA Process Engineer

Huntsville, AL

Leidos' Defense Systems Electronics Manufacturing Facility is seeking a SMTA Process Engineer to join our team to create unique solutions for complex problems. This position will be part of ...

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Senior Process Engineer information

See Arab, AL salary details

$67.9K

$109.6K

$154.3K

How much do senior process engineer jobs pay per year?

As of May 29, 2026, the average yearly pay for senior process engineer in Arab, AL is $109,623.00, according to ZipRecruiter salary data. Most workers in this role earn between $94,100.00 and $121,700.00 per year, depending on experience, location, and employer.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What cities near Arab, AL are hiring for Senior Process Engineer jobs? Cities near Arab, AL with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you

Process Engineer

Mitchell Plastics

Huntsville, AL • On-site

Full-time

Posted 15 days ago

Job description

Mitchell Plastics is an award-winning and growing Company. Our key strength is that we offer our world-wide Automotive Customers a single source alternative for all of their interior automotive plastic part needs.
As an Employer, we offer an exciting opportunity for you to be part of our growing, "Best- In- Class" Team, in the automotive industry today. We believe that our people are what makes us great and strive to offer our employees opportunities for advancement.
Position Summary
We are seeking a motivated and detail-oriented Process Engineer to join our manufacturing team. In this role, you will drive continuous improvement initiatives, optimize manufacturing processes, support new equipment launches, and play a key role in delivering high-quality products in a fast-paced production environment. This is an excellent opportunity for an engineering professional who thrives on problem-solving, process optimization, and cross-functional collaboration.
Key Responsibilities
  • Analyze manufacturing performance by comparing established process standards (labor hours, machine cycle times, etc.) against actual production results, and recommend process improvements with measurable timelines to the Process Engineering Manager.
  • Lead continuous improvement initiatives focused on cycle time reduction, labor efficiency, scrap reduction, process optimization, and material utilization.
  • Review and analyze SPC data, FMEAs, DOE studies, and process parameters to drive process capability and operational excellence.
  • Develop and implement error-proofing and mistake-proofing solutions to improve product quality and prevent defects.
  • Escalate incapable processes or product concerns to management in a timely manner.
  • Support the launch and implementation of new production equipment through PSO, including coordination of APQP and PPAP activities.
  • Prepare capital expenditure justifications for new equipment and process improvement initiatives.
  • Investigate and implement innovative production methods to improve productivity, efficiency, and quality.
  • Serve as the primary technical liaison for vendors and external suppliers.
  • Prepare and present regular updates on process capability and manufacturing performance metrics.
  • Participate in Advanced Product Quality Planning (APQP) activities, including work-cell layout design, KCC/KPC selection, and preventive maintenance planning.
  • Lead 8D problem-solving activities related to process and capability non-conformances, ensuring effective corrective actions and customer communication where required.
  • Initiate Engineering Change Requests (ECRs) for process modifications and maintain accurate process-related documentation.
  • Assist in developing and delivering training programs for assembly personnel on new products, equipment, and manufacturing processes.
  • Develop and maintain preventive and predictive maintenance schedules for process equipment.
  • Ensure successful implementation and stabilization of new production processes until capability targets are achieved.
  • Maintain and update all process documentation, including operator instructions, process specifications, flow charts, control plans, machine setup instructions, PFMEAs, and standardized work procedures.
  • Coordinate sourcing and replacement of tooling, testing equipment, fixtures, and prototypes in collaboration with Project Engineering.
  • Participate in DFA/DFM reviews to support manufacturability and product optimization.
  • Communicate quality, process, and product-related updates to plant personnel through visual management and information boards.
  • Ensure all manufacturing processes and equipment comply with applicable health, safety, and environmental standards, including SDS documentation requirements.
  • Perform additional duties and special projects as assigned.

Qualifications
  • Diploma in Engineering.
  • Minimum 2 years of manufacturing experience, preferably within automotive plastics or injection molding environments.
  • Strong analytical, problem-solving, and decision-making skills.
  • Excellent communication, organizational, and teamwork abilities.
  • Proficient computer literacy and experience with manufacturing-related systems.
  • Knowledge of statistical methods and their application in manufacturing processes.
  • Understanding of injection molding processes and tooling systems.
  • Familiarity with fixturing, assembly equipment, and automated manufacturing systems.
  • Knowledge of assembly methods and lean manufacturing principles.
  • Understanding of Quality and Environmental Management Systems related to manufacturing operations.
  • Ability to interpret and maintain technical documentation accurately.

Why Join Our Team?
  • Be part of a collaborative and innovative manufacturing environment.
  • Contribute directly to process improvements and operational excellence initiatives.
  • Gain hands-on experience with advanced manufacturing technologies and automation.
  • Opportunity for professional growth and career advancement.
  • Competitive compensation and benefits package.

We thank all candidates for their interest, however only those who qualify for an interview will be contacted. #joinmitchellplastics

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