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Senior Process Engineer Jobs in Lexington, NC (NOW HIRING)

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Senior Process Engineer

Lexington, NC · On-site

$120K - $130K/yr

Senior Process Engineer Location: Lexington, NC Job Type: Full-Time / Direct Hire Salary: $120,000 - $130,000 annually Work Schedule: Monday - Friday, 8:00 AM - 5:00 PM (Flexible schedule required ...

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Corning

Senior Process Engineer

Winston Salem, NC · On-site

$97K - $133K/yr

The Senior Process Engineer is responsible for developing, optimizing, and sustaining manufacturing processes across optical fiber and cable production operations. This role focuses on improving ...

Corning

Senior Process Engineer

Winston Salem, NC

$97K - $133K/yr

The Senior Process Engineer is responsible for developing, optimizing, and sustaining manufacturing processes across optical fiber and cable production operations. This role focuses on improving ...

Corning

Senior Process Engineer

Winston Salem, NC

$97K - $133K/yr

The Senior Process Engineer is responsible for developing, optimizing, and sustaining manufacturing processes across optical fiber and cable production operations. This role focuses on improving ...

Owens & Minor

Senior Process Engineer

Linwood, NC

$125K/yr

Works independently with minimal level of guidance from more senior engineers and management ... Previous industry experience working with nonwovens process's related to Spunbond and Meltblown ...

Mohawk Industries, Inc.

Sr Process Engineer

Thomasville, NC · On-site

$89K - $115K/yr

The Sr Process Engineer is a high performing contributor that serves as a subject matter expert and is responsible for designing, implementing, and optimizing manufacturing processes to ensure ...

Owens & Minor, Inc.

Senior Process Engineer

Linwood, NC · On-site

$125K/yr

Works independently with minimal level of guidance from more senior engineers and management ... Previous industry experience working with nonwovens process's related to Spunbond and Meltblown ...

Energizer Holdings

Senior Process Engineer

Asheboro, NC · On-site

$77K - $138K/yr

Position Summary The Senior Process Engineer plans, develops and conducts studies relating to equipment productivity improvement, process capability, material handling, methods & process improvement ...

Mohawk Industries, Inc.

Sr Process Engineer

Thomasville, NC · On-site

$89K - $115K/yr

The Sr Process Engineer is a high performing contributor that serves as a subject matter expert and is responsible for designing, implementing, and optimizing manufacturing processes to ensure ...

Owens & Minor

Project Process Engineer

Linwood, NC

$85K - $100K/yr

Job Summary This role reports to the Senior Engineering Manager and works closely with the Operations Team and Senior Process Engineer. The Process Engineer is recognized for strong theoretical ...

PPG

Process Engineer

Thomasville, NC

As Process Engineer, you will develop, evaluate, design, and optimize Traffic Solutions manufacturing and filling processes. These processes aim to reduce variability, improve process consistency ...

PPG Industries, Inc.

Process Engineer

Thomasville, NC · On-site

As Process Engineer, you will develop, evaluate, design, and optimize Traffic Solutions manufacturing and filling processes. These processes aim to reduce variability, improve process consistency ...

Black & Veatch

Sr. PFAS Process Engineer

Winston Salem, NC · Hybrid

$96K - $124K/yr

Why BVs Process Engineering Team? * The work is rewarding and meaningful * The team is comprised of supportive and appreciative professionals * Career opportunities exist in many rapidly expanding ...

ITW Texwipe

Process Engineer

Kernersville, NC

SUMMARY The Process Engineer is responsible for designing, optimizing, sustaining, and continuously improving manufacturing processes, automation, and process-related equipment to ensure safe ...

AkzoNobel

Process Engineer

High Point, NC · On-site

$89K - $103K/yr

Job Purpose The Process Engineer manages the Pilot Plant and the Scale-Up process for the success of new products, the resolution of production issues, and improvements in metrics - specifically ...

AkzoNobel

Process Engineer

High Point, NC · On-site

$89K - $103K/yr

Job Purpose The Process Engineer manages the Pilot Plant and the Scale-Up process for the success of new products, the resolution of production issues, and improvements in metrics - specifically ...

Henkel AG & Co. KGaA

Process Engineer

Salisbury, NC · On-site

Monitors KPIs for engineering processes * Maintains up-to-date knowledge of technical development and trends in the field of expertise * Liaises with other stakeholders in order to provide ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Lexington, NC

Senior Process Engineer information

See Lexington, NC salary details

$67.5K

$108.9K

$153.3K

How much do senior process engineer jobs pay per year?

As of Jul 31, 2026, the average yearly pay for senior process engineer in Lexington, NC is $108,932.00, according to ZipRecruiter salary data. Most workers in this role earn between $93,500.00 and $121,000.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a Senior Process Engineer, and why are they important?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a Senior Process Engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are some common challenges Senior Process Engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are the most commonly searched types of Process Engineer jobs in Lexington, NC? The most popular types of Process Engineer jobs in Lexington, NC are:
What are popular job titles related to Senior Process Engineer jobs in Lexington, NC? For Senior Process Engineer jobs in Lexington, NC, the most frequently searched job titles are:
What job categories do people searching Senior Process Engineer jobs in Lexington, NC look for? The top searched job categories for Senior Process Engineer jobs in Lexington, NC are:
What cities near Lexington, NC are hiring for Senior Process Engineer jobs? Cities near Lexington, NC with the most Senior Process Engineer job openings:
Senior Process Engineer jobs near you

Senior Process Engineer

Staffing

Lexington, NC • On-site

$120K - $130K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 2 days ago

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Job description

Job Title: Senior Process Engineer
Location: Lexington, NC
Job Type: Full-Time / Direct Hire
Salary: $120,000 - $130,000 annually
Work Schedule: Monday - Friday, 8:00 AM - 5:00 PM (Flexible schedule required; occasional late trial runs and overtime may be needed)
Work Arrangement: Hybrid (approximately 80% onsite / 20% remote depending on project needs)


Position Summary:

We are seeking a Senior Process Engineer with strong experience in nonwoven material development and manufacturing processes. This role will support product development and sustaining activities for nonwoven materials, including Spunbond and Meltblown processes. The ideal candidate will collaborate with cross-functional teams to develop customer solutions, support manufacturing trials, analyze test data, and drive process improvements.

Key Responsibilities:

  • Lead complex engineering projects and provide technical leadership with minimal supervision.
  • Support nonwoven material development, process improvements, and sustaining activities.
  • Plan and execute manufacturing trials to develop sample materials for customer evaluation.
  • Collaborate with manufacturing, engineering, quality, regulatory, marketing, and product supply teams.
  • Analyze test data and prepare technical reports for internal and customer communications.
  • Develop trial plans and provide onsite support during production runs.
  • Troubleshoot technical issues and implement effective solutions.
  • Support product changes, design controls, and process validation activities.
  • Mentor junior engineers, technicians, and interns.
  • Assist with intellectual property documentation and technical documentation.
  • Communicate effectively with customers, healthcare professionals, and internal stakeholders.

Required Qualifications:

  • Bachelor’s degree in Engineering, Science, or related field.
  • 10+ years of experience in engineering, manufacturing, or related technical roles.
  • Strong experience with nonwoven manufacturing processes, including Spunbond and Meltblown materials.
  • Experience with product development, process improvement, and manufacturing support.
  • Strong project management, analytical, and problem-solving skills.
  • Advanced knowledge of statistical analysis tools and techniques.
  • Experience supporting customer-facing technical activities.
  • Knowledge of FDA-regulated quality systems, design controls, and process validation.
  • Strong communication and cross-functional collaboration skills.
  • Ability to travel domestically and internationally (less than 25%).

Preferred Experience:

  • Experience supporting nonwoven material sales, marketing, or customer applications.
  • Experience working with healthcare-related products or materials.
  • Experience leading manufacturing trials and process optimization initiatives.

Additional Information:
This role requires onsite presence when supporting manufacturing trials, production activities, and technical projects. Remote work is available when focused on documentation and analytical activities. Schedule flexibility is required based on business needs.