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Senior Process Engineer Jobs in Kearny, NJ (NOW HIRING)

Sr. Engineer Process

Manhattan, NY · On-site

$84.93 - $116.78/hr

... engineering/manufacturing with a track record of successfully solving process problems based on fundamental understanding * Ability to apply knowledge of engineering principles and practices to ...

Process Engineer, New York City, NY We have 8 openings for the Process Engineer position. These are 6 month contract positions, and they are Onsite and not Remote in either Dallas, TX or New York ...

Process Engineer

Westbury, NY · On-site

$70 - $100/hr

Process Engineer Full Time Professional Westbury, NY, US 30+ days ago Requisition ID: 1156 The Process Engineer is responsible for developing, maintaining, and improving configuration processes and ...

Process Engineer

Morristown, NJ · On-site

$95 - $125/hr

Process EngineerMission of the role & responsibilities The Process engineer is responsible for leading the development, standardization, and optimization of manufacturing processes within polymer ...

Senior Manufacturing Process Engineer Drive Continuous Improvement. Optimize Manufacturing. Make an Impact. We are seeking a hands‑on Manufacturing Process Engineer to lead process improvement ...

Senior Manufacturing Process EngineerDrive Continuous Improvement. Optimize Manufacturing. Make an Impact. We are seeking a hands-on Manufacturing Process Engineer to lead process improvement ...

The Process Engineer is responsible for developing, maintaining, and improving configuration processes and operational work instructions used in the provisioning and deployment of IoT devices. This ...

Process Engineer Join a dynamic team as a Process Engineer, where you will serve as the crucial engineering link between equipment vendors and internal site teams. This role involves supporting ...

Process Engineer

Middlesex, NJ · On-site

$80 - $100/hr

Summary We are seeking a Process Engineer with a strong Chemistry background to join our team. The ideal candidate will be responsible for the design, optimization, and maintenance of our ...

Process Engineer

Kearny, NJ · On-site

$80 - $105/hr

Process Engineer Full-time Regular Kearny, NJ, US 30+ days ago Requisition ID: 1687 Job Overview The Process Engineer will be responsible for improvements relating to industrial/manufacturing ...

Process Engineer

Fairview, NJ · On-site

$70 - $90/hr

Interact with Divisional Engineering on new jobs related to PPAP and process items. * Communicate foreseen issues with Technical Manager for discussion and possible resolution. * Initiate job ...

Showing results 21-40

Senior Process Engineer information

See Kearny, NJ salary details

$78.4K

$126.6K

$178.3K

How much do senior process engineer jobs pay per year?

As of Sep 7, 2026, the average yearly pay for senior process engineer in Kearny, NJ is $126,635.00, according to ZipRecruiter salary data. Most workers in this role earn between $108,700.00 and $140,600.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are popular job titles related to Senior Process Engineer jobs in Kearny, NJ?

For Senior Process Engineer jobs in Kearny, NJ, the most frequently searched job titles are:

What cities near Kearny, NJ are hiring for Senior Process Engineer jobs?

Cities near Kearny, NJ with the most Senior Process Engineer job openings:

Infographic showing various Senior Process Engineer job openings in Kearny, NJ as of August 2026, with employment types broken down into 1% As Needed, 80% Full Time, 15% Part Time, 3% Contract, and 1% Nights. Highlights an 88% Physical, 3% Hybrid, and 9% Remote job distribution, with an average salary of $126,635 per year, or $60.9 per hour.

Business Process Engineer Sr. Process Design Specialist II

Horizon Blue Cross Blue Shield of New Jersey

Newark, NJ • On-site, Remote

$108K - $140K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 21 days ago


Horizon Blue Cross Blue Shield of New Jersey rating

8.3

Company rating: 8.3 out of 10

Based on 23 frontline employees who took The Breakroom Quiz

134th of 315 rated insurance


Job description

Horizon Blue Cross Blue Shield of New Jersey empowers our members to achieve their best health. For over 90 years, we have been New Jersey's health solutions leader driving innovations that improve health care quality, affordability, and member experience. Our members are our neighbors, our friends, and our families. It is this understanding that drives us to better serve and care for the 3.5 million people who place their trust in us. We pride ourselves on our best-in-class employees and strive to maintain an innovative and inclusive environment that allows them to thrive. When our employees bring their best and succeed, the Company succeeds.

About the Role

The role is responsible for conducting data collection and analyses to support process improvement programs and projects to reduce cost and complexity across the enterprise. The incumbent will lead a variety of initiatives, ranging in complexity and scope, within business divisions as well as cross-functional enterprise efforts. The incumbent will draft and review project deliverables and analyses such as value-stream mapping and statistical analyses and supervise business process analysts in the project team environment. The role will also be responsible for business case development using ROI models in direct relationship to strategic corporate goals. The incumbent of this position will serve as a strategic consultant and business partner to business leadership. The incumbent will also interact with subject matter experts to develop solutions that improve process performance by increasing productivity and efficiency and/or managing process demand while enhancing the customer experience. In addition to BPI project work, the incumbent must also plan and participate in BPI organization building and activities to help promote the BPI brand, and serve as a mentor to business staff pursuing their Green Lean and Green Belt certifications. This position requires an individual with a strong background in process improvement, and relationship management as well as the ability to deliver significant sustainable business results and drive cultural change.

What You'll Do

  • Experienced process improvement practitioner with a focus on driving cost reduction

  • Execute complex process improvement initiatives affecting multiple functions or businesses with minimal supervision or guidance

  • Serve as a dedicated resource working directly with division leaders and staff to support process improvement

  • Influence senior leaders to make informed decisions

  • Lead project teams comprised of peer-level resources (changed order)

  • Report and communicate the results from process improvement efforts to senior business leaders division teams without direct authority

  • Act as a change agent/coach to instill and sustain changes

  • Build positive relationships and credibility with the BPI team and business partners

  • Engage people and develop them through team work and a high level of participation

  • Assess change readiness and prepare plans for helping stakeholders through change

  • Utilize process improvement readiness and prepare plans for helping stakeholders through change

  • Utilize process improvement principles and tools to achieve significant improvement results

  • Direct the analyses of process improvement analysts

  • Drive for high quality results

Process Improvement:

  • Utilize Lean Six Sigma tools and methodologies to define activities that are aligned with business objectives

  • Ability to successfully manage multiple complex projects simultaneously

  • Identify and manage program risks and issues that impact program progress

  • Prepare detailed plans to track project performance and assure timely completion and achievement of project deliverables

  • Develop practical solutions and methodologies to solve complex business and enterprise problems

  • Effectively coach, mentor and assist Lean, Green Belt and Black Belt-level candidates to certification

  • Develop internal and external content for leadership team presentations

  • Ensure deployment of common solutions across divisions and businesses

  • Identify and present new project opportunities to leadership

  • Strategic thinker that can assist in the prioritization of process improvement opportunities

  • Develop and share best practices among fellow process improvement coaches and customer

Financial Management:

  • Partner with Finance and Business to develop and track project metrics

  • Develop business cases using ROI models

  • Develop control plans and monitor performance and improvement in key metrics

  • Deliver significant operational improvement and financial benefits to meet annual targets

Core Individual Contributor Competencies

  • Personal and professional attributes that are critical to successful performance for Individual Contributors.

  • Building a successful team Communication Facilitating change Gaining commitment Innovation

  • Managing conflict Adaptability

  • Technical/professional knowledge

What You Bring

Education/Experience:

  • High School Diploma/GED required

  • Bachelor degree preferred or relevant experience in lieu of degree

  • Requires a minimum of 8 years business process improvement or process redesign experience

  • Healthcare background highly preferred.

Additional licensing, certifications, registrations:

  • Qualified Lean Six Sigma Black Belt certification from an industry recognized leader (e.g. American Society for Quality). Master black Belt Preferred

Knowledge:

  • Healthcare industry experience preferred

  • Experience in a multi-divisional corporate environment desired

  • Strong knowledge of change management principles and strategies as applied to people and process

  • Proven project management and process improvement skills including strong knowledge of Lean and Six Sigma methodologies

  • Strong proficiency with Minitab and/or other statistical software

  • Must be proficient in MS Office products (Word, Excel, PowerPoint, Visio)

Skills and Abilities:

  • Ability to lead the work of others in large cross divisional teams

  • Excellent verbal/ written communication skills required for executive level updates

  • Excellent presentation/facilitation skills

  • Demonstrated ability to create strong working relationships with others

  • Ability to gather, synthesize and analyze data and draw logical conclusions

  • Strong project management experience

  • Well organized and results-driven individual

Travel (If Applicable):

  • Occasional travel may be required to alternate Horizon sites.

Why Horizon?

At Horizon, you'll do meaningful work that directly improves lives-while being supported by a missiondriven organization that values expertise, collaboration, and growth. We believe that when our people thrive, our communities do too. If you are passionate about making an impact, we'd love to hear from you!

Salary Range:

$109,600 - $149,625

This compensation range is specific to the job level and takes into account the wide range of factors that are considered in making compensation decisions, including but not limited to: education, experience, licensure, certifications, geographic location, and internal equity. This range has been created in good faith based on information known to Horizon at the time of posting. Compensation decisions are dependent on the circumstances of each case. Horizon also provides a comprehensive compensation and benefits package which includes:

  • Comprehensive health benefits (Medical/Dental/Vision)

  • Retirement Plans

  • Generous PTO

  • Incentive Plans

  • Wellness Programs

  • Paid Volunteer Time Off

  • Tuition Reimbursement

Disclaimer:

Horizon BCBSNJ employees must live in New Jersey, New York, Pennsylvania, Connecticut or Delaware. This job summary has been designed to indicate the general nature and level of work performed by colleagues within this classification. It is not designed to contain or be interpreted as a comprehensive inventory of all duties, responsibilities, and qualifications required of colleagues assigned to this job.

Horizon Blue Cross Blue Shield of New Jersey is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, sexual orientation, gender identity, protected veteran status or status as an individual with a disability and any other protected class as required by federal, state or local law. Horizon will consider reasonable accommodation requests as part of the recruiting and hiring process.


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