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Senior Process Engineer Jobs in Joliet, IL (NOW HIRING)

Burgess Norton Mfg Co

Senior Process Engineer

Geneva, IL

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Burgess Norton Mfg Co

Senior Process Engineer

Geneva, IL · On-site

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Amsted Automotive Group

Senior Process Engineer

Geneva, IL · On-site

$123K - $157K/yr

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is ...

Zachry Group

Sr Engineer Process

Downers Grove, IL

$148K - $211K/yr

Zachry Group is currently accepting applications for a Senior Process Engineer in our Downers Grove Engineering Design Center . Successful candidate will be responsible for leading a team supporting ...

Zachry Group

Sr Engineer Process

Downers Grove, IL

$148K/yr

Zachry Group is currently accepting applications for a Senior Process Engineer with Power Experience for our Downers Grove Engineering Design Center. Successful candidate will be responsible for ...

Zachry Group

Sr Engineer Process

Downers Grove, IL · On-site

$148K/yr

Zachry Group is currently accepting applications for a Senior Process Engineer with Power Experience for our Downers Grove Engineering Design Center. Successful candidate will be responsible for ...

Ingredion

Senior Process Engineer

Bedford Park, IL · On-site

$102K - $136K/yr

As a Senior Process Engineer, you will be responsible for designing, optimizing, and standardizing manufacturing processes across plants of varying scale. This role leads cross-functional initiatives ...

Zachry Group

Sr Engineer Process

Downers Grove, IL · On-site

$148K - $211K/yr

Zachry Group is currently accepting applications for a Senior Process Engineer in our Downers Grove Engineering Design Center . Successful candidate will be responsible for leading a team supporting ...

Sotera Health

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

... Sr. Process Engineer The Process Engineer analyzes process data to identify inefficiencies in the sterilization process and implements appropriate improvements. The Engineer also leads development ...

Paper Converting Machine

Sr. Process Engineer

Oak Brook, IL

$105K - $135K/yr

When you join Design Group as a Sr. Process Engineer, you are joining a team that will challenge you and position you for growth. In this role, you will work with a team of industry experts to help ...

Barry Wehmiller Group

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

When you join Design Group as a Sr. Process Engineer, you are joining a team that will challenge you and position you for growth. In this role, you will work with a team of industry experts to help ...

Barry-Wehmiller Companies

Sr. Process Engineer

Oak Brook, IL · On-site

$105K - $135K/yr

When you join Design Group as a Sr. Process Engineer, you are joining a team that will challenge you and position you for growth. In this role, you will work with a team of industry experts to help ...

Westrock

Sr. Eng, Process Eng

Woodridge, IL · On-site

$90K - $150K/yr

Process Engineer The Opportunity: The Process Engineer will work within the structure of the Operations Excellence team to lead and participate in production and process improvement activities ...

Smurfit Westrock

Sr. Eng, Process Eng

Woodridge, IL · On-site

$90K - $150K/yr

Process Engineer The Opportunity: The Process Engineer will work within the structure of the Operations Excellence team to lead and participate in production and process improvement activities ...

Gotion, Inc.

Junior Process Engineer

Manteno, IL

Working under the guidance of senior process engineers, this role assists with production ramp-up, documentation, data analysis, and on-site problem-solving in a high-volume manufacturing environment.

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Joliet, IL

Senior Process Engineer information

See Joliet, IL salary details

$72.6K

$117.2K

$165K

How much do senior process engineer jobs pay per year?

As of Aug 31, 2026, the average yearly pay for senior process engineer in Joliet, IL is $117,221.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,700.00 and $130,200.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Joliet, IL?

The most popular types of Process Engineer jobs in Joliet, IL are:

What are popular job titles related to Senior Process Engineer jobs in Joliet, IL?

For Senior Process Engineer jobs in Joliet, IL, the most frequently searched job titles are:

What cities near Joliet, IL are hiring for Senior Process Engineer jobs?

Cities near Joliet, IL with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Joliet, IL as of August 2026, with employment types broken down into 1% As Needed, 68% Full Time, 28% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution, with an average salary of $117,221 per year, or $56.4 per hour.

Senior Process Engineer

Burgess Norton Mfg Co

Geneva, IL

$123K - $157K/yr

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 12 days ago

Job description

Amsted Automotive, Burgess-Norton division is seeking an experienced Senior Process Engineer to support manufacturing and process engineering initiatives across our global operations. This role is responsible for driving process improvements, supporting new program launches, and working with cross-functional teams to ensure consistent, efficient manufacturing processes across multiple facilities.

Duties and Responsibilities

  • Manage Manufacturing / Process Engineering projects for Cold Form & Finishing facilities and support global grinding processes for parts production (including manufacturing location decisions, manufacturing capability analysis and development).
  • Drive consistency of grinding operations across all piston pin manufacturing plants (in Geneva, IL, Monterrey, MX, Turin, IT) by developing grinding wheel standards, coolant formulas, and blade designs.
  • Build end-of-line inspection standards for global grinding operations by exploring opportunities to add automation along with improved training and standards for human inspectors.
  • Support the Program Management launch process for all facilities as it relates to process capability and capacity.
  • Direct involvement in the sharing of “best practices” for process engineering as it pertains to meeting customer specifications.
  • Manage capital purchases of new equipment from initiation through runoff and start-up with global manufacturing locations.
  • Provide continuous assessment of the current state of production equipment to provide capacity and capability assessment to management staff.
  • Work closely with plant management to drive execution of customer requirements and growth initiatives in their respective plants.
  • Manage continuous improvement projects with manufacturing facilities, providing support to local teams, and outsourcing as needed.
  • Mentor site engineering teams to ensure process consistency and effectiveness of company continuous improvement programs. 
  • Domestic travel in Michigan and International travel to Mexico and Italy required up to 25% of the time.

Qualifications

Education

  • Bachelor’s degree or foreign equivalent in Mechanical Engineering, Industrial Engineering, or Manufacturing Engineering, or a closely related field (will accept single degree determined to be equivalent by a qualified evaluation service)

Experience

  • At least 5 years of experience working in an automotive (OEM or supplier) environment including:
    • 5 years of experience working with centerless grinding as a metal production process,
    • 5 years experience working with Statistical Process Control techniques,
    • 5 years experience working with analytical problem solving tools, AND
    • 2 years experience working with international manufacturing teams.

Travel

  • Domestic travel in Michigan and International travel to Mexico and Italy required up to 25% of the time.

Wage Range 

  • $123,635 - $157,470 per year

Benefits 

  • Medical, dental, vision, 401(k), PTO, ESOP