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Senior Process Engineer Jobs in Houston, PA (NOW HIRING)

GFT is seeking a Water Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. Joining the water engineering ...

Lead Process Engineer, Operations

Weirton, WV ยท On-site

$101K - $131K/yr

Role Description Form Energy is hiring a Lead (Staff) Process Engineer to join our Operations Engineering team to help ramp production of our iron-air battery. In this role, you will drive the ...

Day-to-day maintenance, troubleshooting and programming of current process control. Operations ... senior positions * ๐Ÿš— Company car or car allowance - varies by region and role * ๐Ÿฉบ Health ...

Day-to-day maintenance, troubleshooting and programming of current process control.Operations ... for senior positions * ๐Ÿš— Company car or car allowance- varies by region and role * ๐Ÿฉบ Health ...

Senior Electrical Engineer

Washington, PA ยท On-site

$99K - $130K/yr

Senior Electrical Engineer Location: Washington, PA A Senior Electrical Engineer in this role ... process engineers to build reliable manufacturing equipment. Key skills required: * Electrical ...

ATI is seeking to hire a Process Engineering Manager to support our Specialty Rolled Products business unit. This role would based at our Washington, PA production facility. This position will lead ...

ATI is seeking to hire a Process Engineering Manager to support our Specialty Rolled Products business unit. This role would based at our Washington, PA production facility. This position will lead ...

Showing results 21-40

Senior Process Engineer information

See Houston, PA salary details

$68.9K

$111.3K

$156.7K

How much do senior process engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for senior process engineer in Houston, PA is $111,316.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,600.00 and $123,600.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.
What are popular job titles related to Senior Process Engineer jobs in Houston, PA? For Senior Process Engineer jobs in Houston, PA, the most frequently searched job titles are:
What cities near Houston, PA are hiring for Senior Process Engineer jobs? Cities near Houston, PA with the most Senior Process Engineer job openings:
Infographic showing various Senior Process Engineer job openings in Houston, PA as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 18% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $111,316 per year, or $53.5 per hour.

Technical Process Engineer - Aluminum

SMS group Inc

Pittsburgh, PA โ€ข On-site

Full-time

Medical, Dental, Vision, Retirement, PTO

Re-posted 14 days ago


Job description

Technical Process Engineer Aluminum

Job Description

At SMS group Inc., the Technical Process Engineer – Aluminum is responsible for technical support of operations and sales for Aluminum mills. The Technical Sales / Process Engineer has direct contact with customers, SMS group site team, R&D, engineering, sales, service, and service centers. The Technical Sales / Process Engineer needs to have an entrepreneurial mindset, focusing on technical support, troubleshooting, enhancement and improvements.

Who we are

At SMS group, our people are our greatest asset. We offer an entrepreneurial environment that promotes a culture of innovation, growth, and inclusion. We offer company events, activities, and opportunities to participate in charitable initiatives that benefit the communities where we are located.

SMS group

What you'll do

  • Responsible for market strategy, business planning, and sales in North America for Aluminum mill solutions
  • Directly contacts customers with the assistance of SMS group Inc. sales and service personnel if required
  • Technical presentation of papers at customers and marketing events to generate opportunities and market awareness
  • Creates an open dialog with customers to seek out current issues & develop solutions utilizing SMS Group’s global technical resources
  • Obtains RFQ’s and generates opportunities from customers and presents them to SMS group Inc. internal resources to be processed and assists in preparing the final technical and commercial proposal to the customer
  • Technical and commercial presentation of proposals to perspective customers
  • Participate in scope and project clarification meetings at perspective customers
  • Provide regular status updates for all sales opportunities
  • Onsite assessment of Aluminum Mill Equipment
  • Technical interface with customers to assist in any operational and process questions that arise
  • Onsite installation and supervision of Aluminum Mill Equipment

What you'll need

  • Engineering degree and a minimum of 5 years’ experience in Aluminum
    • Commissioning & field service experience is a plus
    • Operational experience is also a plus
  • Strong background in Aluminum mill equipment commissioning and operations
  • Mill engineering or process experience a plus
  • Multi-disciplined aptitude with the ability to interpret mechanical, fluid, and electrical drawings and schematics
  • Ability to work with multiple departments and in a diverse team-based environment within the SMS group
  • Strong confidence to communicate with customers, onsite subcontractors, and internal teams frequently
  • High self-motivation to be proactive with ideas and problem-solving skills to serve the customer with minimum direction
  • Commercial and cost estimation understanding
  • Sound knowledge of MS Office
  • Domestic travel and limited international travel required

What we offer

Competitive compensation, medical/dental/vision coverage, paid vacation, paid holiday time, 401k with a company match, training, a tuition reimbursement program and more! What we do SMS group is the leading partner in the world of metals. We are an original equipment supplier offering comprehensive maintenance and spare part services for metals production, continuous casting and rolling (flat and long products), tubes, welded pipes, forging, non-ferrous technology, and heat treatment plants - all from a single source.

SMS group Inc. is an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, sex, religion, national origin, age, sexual orientation, disability, veteran status, gender identity or other categories protected by law. Employment is contingent upon successful completion of a drug screen and physical capacity profile test