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Senior Process Engineer Jobs in Houston, PA (NOW HIRING)

Form Energy

Senior Process Engineer, Powder Mixing

Weirton, WV · On-site

$101K - $131K/yr

  • Medical

  • Dental

  • Vision

  • PTO

As a Senior Process Engineer, you will lead the development and optimization of powder mixing operations that are fundamental to the performance and reliability of our electrodes. Your expertise in ...

Form Energy

Senior Process Engineer, Operations

Weirton, WV · On-site

$101K - $131K/yr

  • Medical

  • Dental

  • Vision

  • PTO

Role Description Form Energy is hiring a Process Engineer to join our Operations Engineering team and help scale production of our iron-air battery. In this role, you will drive the optimization of ...

Form Energy

Senior Process Engineer, NPI Projects

Weirton, WV · On-site

$101K - $131K/yr

  • Medical

  • Dental

  • Vision

  • PTO

Role Description Form Energy is hiring an NPI Project Engineer to own the introduction and implementation of mechanical product and process changes into our manufacturing facility. This role sits ...

SMS group Inc

Senior Sales and Proposal Engineer

Pittsburgh, PA · On-site

$101K - $139K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Senior Sales & Proposal Engineer Summary The successful Senior Process Engineer will be responsible for marketing and selling all of the company's steelmaking and casting equipment products in the ...

Perryman Company

Process Engineer

Coal Center, PA

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Process Engineer will perform routine entry to advanced level engineering tasks under the direct supervision of the shop managers and/or Director of Melting, with the goal of developing more ...

Perryman Company

Process Engineer

Coal Center, PA · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

The Process Engineer will perform routine entry to advanced level engineering tasks under the direct supervision of the shop managers and/or Director of Melting, with the goal of developing more ...

Vitro Flat Glass

Process Engineer

Pittsburgh, PA · On-site

Write or revise process-related documents such as P FMEA, Control Plan, work instructions as needed. * Conduct root cause analysis and develop solutions. * Consider requirements (incl. standards ...

GFT.

Water Treatment Process Engineer

Pittsburgh, PA · On-site

$80K - $180K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

GFT is seeking a Water Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. Joining the water engineering ...

GFT.

Wastewater Treatment Process Engineer

Pittsburgh, PA · On-site

$80K - $180K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

GFT is seeking a Wastewater Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. What you'll be challenged ...

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Showing results 1-20

All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Houston, PA

Senior Process Engineer information

See Houston, PA salary details

$68.9K

$111.3K

$156.7K

How much do senior process engineer jobs pay per year?

As of Aug 14, 2026, the average yearly pay for senior process engineer in Houston, PA is $111,316.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,600.00 and $123,600.00 per year, depending on experience, location, and employer.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What are popular job titles related to Senior Process Engineer jobs in Houston, PA?

For Senior Process Engineer jobs in Houston, PA, the most frequently searched job titles are:

What cities near Houston, PA are hiring for Senior Process Engineer jobs?

Cities near Houston, PA with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Houston, PA as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 18% Part Time, 4% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $111,316 per year, or $53.5 per hour.

Senior Process Engineer

Panther Life Sciences Corporation

Pittsburgh, PA • On-site

$130K - $150K/yr

Full-time

Medical, Dental, Vision, Life, PTO

Posted 24 days ago

Job description

Panther: Better Health Is Skin Deep
With its intradermal SmartPatch™, Panther has unlocked the healing powers of the skin by precisely delivering and activating local and systemic treatments where they can be most effective. Panther is targeting economically attractive markets of increasing clinical and regulatory difficulty, starting with efficacious Cosmetics and Medical Aesthetics, and later, Therapeutics. Panther's AI-based platform accelerates product development and personalizes treatment and care, resulting in compelling provider and consumer user experiences. Panther's platform, significant IP portfolio and advantaged regulatory strategy provide a defensible moat. Panther is launching initial products beginning in 2027. Panther is led and supported by successful serial entrepreneurs and advised by leading medical professionals.
The Opportunity
Panther Life Sciences is building the future of drug delivery through dissolvable microarray patch (MAP) technology, a platform with the potential to transform how medicines and skin health products are delivered. As our Senior Process Engineer, you will play a critical role in taking our breakthrough technology from pilot manufacturing to commercial scale by leading the development of our first high throughput automated manufacturing line. This is a rare opportunity to help define how an entirely new category of products is manufactured.
Working alongside world class scientists and engineers, you will serve as Panther's technical lead with external engineering firms and manufacturing partners, ensuring our processes are scalable, robust, and compliant with medical device standards. Your work will directly impact every future Panther product by creating the manufacturing foundation that enables commercialization, revenue growth, and long term platform expansion
Responsibilities
  • Lead the development and scale up of Panther's automated manufacturing process for dissolvable microarray patches (MAPs).
  • Partner with external engineering firms to design, develop, and implement a high throughput manufacturing line from concept through execution.
  • Serve as Panther's primary technical representative with engineering vendors and contract manufacturing organizations (CMOs), ensuring projects remain on schedule, within budget, and aligned with technical requirements.
  • Translate laboratory and pilot scale manufacturing processes into robust, scalable commercial manufacturing solutions.
  • Identify manufacturing bottlenecks and develop engineering solutions to improve throughput, yield, quality, and reliability.
  • Support technology transfer activities to external manufacturing partners while ensuring cGMP and medical device compliance.
  • Participate in clinical and commercial manufacturing campaigns and drive continuous process improvements.
  • Collaborate closely with Process Development, Formulation and CMC, Device Development, Manufacturing, Quality, and Regulatory teams to successfully commercialize Panther's platform.
  • Travel regularly to engineering partners, vendors, and CMO facilities, approximately 25 to 40 percent.

Qualifications
  • Bachelor's degree or higher in Mechanical Engineering, Chemical Engineering, Biomedical Engineering, Process Engineering, Automation Engineering, or a related engineering discipline.
  • Five or more years of experience in process engineering, manufacturing engineering, or process development within medical devices, biotechnology, pharmaceuticals, or another highly regulated industry.
  • Proven experience scaling manufacturing processes from pilot to commercial production.
  • Experience leading complex engineering projects involving external vendors, engineering firms, or contract manufacturers.
  • Strong understanding of automated manufacturing systems, process optimization, and equipment development.
  • Experience working within FDA regulated, cGMP, ISO 13485, or similar manufacturing environments.
  • Strong project management, communication, and cross functional collaboration skills.
  • Willingness to travel approximately 25 to 40 percent.

Preferred Qualifications:
  • Experience building or launching new manufacturing lines or greenfield manufacturing facilities.
  • Experience leading technology transfer to CMOs or external manufacturing partners.
  • Knowledge of medical device quality systems, validation, and regulatory requirements.
  • Experience with automation, robotics, vision systems, or high throughput manufacturing equipment.
  • Experience supporting clinical manufacturing and commercial product launches.
  • Experience working in a startup or other fast paced, high growth environment.

Benefits and more:
  • Relocation assistance available
  • Equity in the form of Stock Options
  • Robust Health Insurance includes Medical, Dental, Vision
  • Life, AD&D, and Short-Term Disability Insurance
  • In-person company events
  • Fully-stock kitchen
  • In-office lunch twice a week
  • Working with a world-class team in technology and healthcare on the most innovative solutions
  • Paid time off and Paid Company Holidays.

Equal Opportunity Employer
Panther Life Sciences is an equal opportunity employer committed to building a diverse and inclusive workplace. We welcome applicants from all backgrounds and do not discriminate based on race, color, religion, gender, gender identity or expression, sexual orientation, pregnancy, marital or partnership status, age, national origin, citizenship, veteran or military status, disability, medical condition, genetic information, caregiver status, or any other characteristic protected by law.

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