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Senior Process Engineer Jobs in Gurnee, IL (NOW HIRING)

Scientific Search

Sr Process Engineer

Racine, WI · On-site

$97K - $126K/yr

Sr. Process Engineer Location: Racine, Wisconsin Step into a high-impact engineering role where you'll shape the future of electro-mechanical medical device manufacturing. My client is seeking a ...

Lanzajet

Senior Process Engineer

Deerfield, IL · On-site

$140 - $150/hr

About the RoleSenior Process EngineerLanzaJet is looking for a motivated, high-energy, well-organized, collaborative senior-level Process Engineer for its innovative Ethanol to Sustainable Aviation ...

Lanzajet

Senior Process Monitoring Engineer

Deerfield, IL · On-site

$140 - $160/hr

About the RoleSenior Process Monitoring EngineerThe Senior Process Monitoring Engineer at LanzaJet is a pivotal role that focuses on building and overseeing the monitoring systems and processes ...

Ingersoll-Rand

Sr. Molding Engineer

Lincolnshire, IL · On-site

$100 - $125/hr

Job Title Sr. Process Engineer Location Lincolnshire, IL About Us Imagine a company with technology leadership of over 160 years, yet it operates with the energy of a startup. Ingersoll Rand has ...

Ingersoll-Rand plc

Sr. Molding Engineer

Lincolnshire, IL · On-site

$100 - $125/hr

Job Title Sr. Process Engineer Location: Lincolnshire, IL About Us Imagine a company with technology leadership of over 160 years, yet it operates with the energy of a startup. Ingersoll Rand has ...

Amcor

Process Engineer Sr - Plant

Mundelein, IL · On-site

$106K - $137K/yr

The Senior Process Engineer will also assist process development, operations and technical groups in developing and implementing process improvements, troubleshooting production/quality issues, and ...

New

Actalent

Process Engineer

Burlington, WI

Process Engineer The Process Engineer analyzes and improves manufacturing processes to increase throughput, reduce cycle time, enhance first-pass yield, and support on-time delivery. This role ...

Actalent

Process Engineer

Burlington, WI

Process Engineer The Process Engineer analyzes and improves manufacturing processes to increase throughput, reduce cycle time, enhance first-pass yield, and support on-time delivery. This role ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Gurnee, IL

Senior Process Engineer information

See Gurnee, IL salary details

$72K

$116.3K

$163.6K

How much do senior process engineer jobs pay per year?

As of Aug 27, 2026, the average yearly pay for senior process engineer in Gurnee, IL is $116,250.00, according to ZipRecruiter salary data. Most workers in this role earn between $99,800.00 and $129,100.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Gurnee, IL?

The most popular types of Process Engineer jobs in Gurnee, IL are:

What job categories do people searching Senior Process Engineer jobs in Gurnee, IL look for?

The top searched job categories for Senior Process Engineer jobs in Gurnee, IL are:

What cities near Gurnee, IL are hiring for Senior Process Engineer jobs?

Cities near Gurnee, IL with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you

Sr Process Engineer

Racine, WI • On-site

Scientific Search
Recruiting and Staffing Services • 11 - 50 employees
Learn more about Scientific Searchexternal

$97K - $126K/yr

Other

This job post has expired today. Applications are no longer accepted.

Job description

Sr. Process Engineer
Location: Racine, Wisconsin
Step into a high-impact engineering role where you’ll shape the future of electro-mechanical medical device manufacturing. My client is seeking a driven expert to lead process innovation, ensuring products are reliable, compliant, and built to the highest standards. This is your chance to influence life-enhancing technology at scale.
Why You Should Apply
  • Drive innovation in regulated medical device manufacturing
  • High-visibility role with cross-functional leadership impact
  • Hybrid work environment offering flexibility
  • Opportunity to lead complex, high-value engineering initiatives
  • Collaborate with top-tier engineering, quality, and regulatory teams
  • Amazing bonuses and stellar benefit package
What You’ll Be Doing
  • Lead manufacturing process improvements, validation, and optimization
  • Implement new equipment, automation, and process expansions
  • Troubleshoot complex production issues and drive root cause resolution
  • Partner with suppliers, CMOs, and internal teams to ensure product quality
  • Ensure compliance with FDA, ISO 13485, and global regulatory standards
  • Manage documentation, ECOs, and support regulatory submissions
About You
  • Bachelor’s degree in Engineering (Biomedical, Mechanical, Electrical, Industrial, or Manufacturing)
  • Strong expertise in process validation, statistical analysis, and quality systems
  • Deep understanding of FDA Design Controls and/or CE Mark requirements
  • Proven ability to lead complex engineering projects and process improvements
  • Familiarity with electro-mechanical device manufacturing environments
How To Apply
Send your resume to ava@scientificsearch.com and reference Job #19833.

Apply