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Senior Process Engineer Jobs in Freedom, PA (NOW HIRING)

Ametek

Custom Engineer

Pittsburgh, PA · On-site

At AMETEK Process Instruments, we focus our experience on designing new, innovative analyzers that ... The engineer will be relied upon to design novel solutions for customer applications that serve ...

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Senior Process Engineer information

See Freedom, PA salary details

$69.1K

$111.5K

$157K

How much do senior process engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for senior process engineer in Freedom, PA is $111,519.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,800.00 and $123,800.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Freedom, PA?

The most popular types of Process Engineer jobs in Freedom, PA are:

What job categories do people searching Senior Process Engineer jobs in Freedom, PA look for?

The top searched job categories for Senior Process Engineer jobs in Freedom, PA are:

What cities near Freedom, PA are hiring for Senior Process Engineer jobs?

Cities near Freedom, PA with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you

Process Engineer - Process Models and Production Systems

ATI

Brackenridge, PA • On-site

Full-time

Re-posted 19 days ago

Job description

Proven to Perform.
From the edges of space to the bottoms of ocean, our materials are proven to perform -- and so is our team. We're hiring high performers as proven as our products. Join us.
Summary
ATI is seeking to hire a Process Engineer at our Brackenridge Operations Hot Rolling Precision Finishing Facility (HRPF) in Brackenridge, PA. This position requires shift rotation work and weekend on-call availability.
This role is the primary operational engineering resource for Process Control & Automation (PC&A) systems within HRPF. Working closely with Operations, Quality, Process Models, Maintenance, and Automation teams, this position monitors process performance, product quality, and mill health to support safe, stable, and efficient operation.
Serving as the first line of technical support during production, this position monitors Level 2 process models, Manufacturing Execution Systems (MES), process health monitoring tools, and manufacturing data to identify abnormal conditions, perform initial technical investigations, implement approved process adjustments within established authority, and coordinate issue resolution with the appropriate technical teams.
Essential Functions
  • Develop and maintain a working knowledge of Level 1 systems, Level 2 process models, Manufacturing Execution Systems (MES), and other Process Control & Automation systems supporting mill operations.
  • Monitor process models, control systems, and manufacturing data to maintain process stability, product quality, and overall mill health.
  • Implement approved mill setup adjustments, including primary data (PDI) modifications within established operating limits, to maintain process stability and product quality.
  • Review upcoming production schedules to identify technical risks and recommend mitigation strategies.
  • Support Process Models and Quality teams through process analysis, operational feedback, technical investigations, and continuous improvement initiatives.
  • Execute, monitor, and evaluate process trials while communicating results and operational observations.
  • Develop technical reports, trend analyses, and performance summaries supporting operational and engineering decision-making.
  • Serve as the primary operational owner of process monitoring systems by identifying abnormal conditions, validating system outputs, and recommending enhancements that improve process visibility and decision-making.
  • Support Level 2 models, MES, and related production systems by monitoring performance, troubleshooting operational issues, and coordinating technical resolution.
  • Develop engineering documentation, change notices, and technical recommendations supporting continuous improvement initiatives.
  • Provide first-line technical support for Process Control & Automation systems and coordinate with Operations, Automation, Maintenance, and Quality to resolve process-related issues.

Minimum Requirements
  • Bachelor of Science degree in Mechanical Engineering, Electrical Engineering, Manufacturing Engineering, Metallurgical Engineering, or a related engineering discipline.

Knowledge, Skills & Abilities
  • Commitment to personal and team safety.
  • Strong analytical, troubleshooting, and problem-solving skills.
  • Working knowledge of industrial automation, process models, and manufacturing systems.
  • Ability to interpret manufacturing data and recognize abnormal process conditions.
  • Experience with structured root cause investigations and continuous improvement.
  • Effective communication across Operations, Quality, Maintenance, Automation, and Engineering.
  • Ability to manage multiple priorities in a fast-paced manufacturing environment.
  • Proficiency with Microsoft Office; experience with manufacturing data analysis tools is preferred.
  • Willingness to learn and utilize emerging digital manufacturing technologies.

We thrive when the expectations are great, and the barriers are high. We're solving the world's most difficult challenges through materials science. Our advanced, integrated process technologies and proven performers give us a tremendous competitive advantage. When customers systems need to fly higher, dig deeper, stand stronger, and last longer -- anywhere on, above or below the earth -- ATI is proven to perform.
*It is ATI's policy to not provide immigration sponsorship for any of the company's positions.
ATI and its subsidiary companies will provide equal employment opportunities to all applicants without regard to applicant's race, color, religion, sex, sexual orientation, gender identity, genetic information, national origin, age, veteran status, disability status, or any other status protected be federal or state law. The company will provide reasonable accommodations to allow an applicant to participate in the hiring process if so requested.

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