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Senior Process Engineer Jobs in Freedom, PA (NOW HIRING)

Carmeuse

Process Engineer Co-Op

Pittsburgh, PA · On-site

The Process Engineer Co-Op will work with various departments and functions to gain knowledge of the business and our culture. The Process Engineer Summer through Winter Co-Op (6 months) will be ...

Carmeuse

Process Engineer Co-Op

Pittsburgh, PA · On-site

The Process Engineer Co-Op will work with various departments and functions to gain knowledge of the business and our culture. The Process Engineer Summer through Winter Co-Op (6 months) will be ...

Vitro Flat Glass

Sr. R&D Engineer

Cheswick, PA · On-site

$95K - $123K/yr

Website: www.vitroglazings.com The Process Engineering and Process Control group in Vitro Architectural Glass R&D is currently looking for a Research Scientist with a "can-do" attitude to lead ...

GFT.

Wastewater Treatment Process Engineer

Pittsburgh, PA · On-site

$80K - $180K/yr

GFT is seeking a Wastewater Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. What you'll be challenged ...

Form Energy

Process Engineer II, Welding

Weirton, WV · On-site

Role Description Form Energy is hiring a Process Engineer to join our Operations Engineering team and help scale production of our iron-air battery. In this role, you will drive the optimization of ...

Form Energy

Process Engineer II, Welding

Weirton, WV · On-site

Role Description Form Energy is hiring a Process Engineer to join our Operations Engineering team and help scale production of our iron-air battery. In this role, you will drive the optimization of ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Freedom, PA

Senior Process Engineer information

See Freedom, PA salary details

$69.1K

$111.5K

$157K

How much do senior process engineer jobs pay per year?

As of Sep 2, 2026, the average yearly pay for senior process engineer in Freedom, PA is $111,519.00, according to ZipRecruiter salary data. Most workers in this role earn between $95,800.00 and $123,800.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Freedom, PA?

The most popular types of Process Engineer jobs in Freedom, PA are:

What job categories do people searching Senior Process Engineer jobs in Freedom, PA look for?

The top searched job categories for Senior Process Engineer jobs in Freedom, PA are:

What cities near Freedom, PA are hiring for Senior Process Engineer jobs?

Cities near Freedom, PA with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you

Process Engineer Co-Op

Carmeuse

Pittsburgh, PA • On-site

Full-time

Posted 6 days ago

Carmeuse rating

7.3

Company rating: 7.3 out of 10

Based on 10 frontline employees who took The Breakroom Quiz

20th of 41 rated mining

Job description


The Process Engineer Co-Op will work with various departments and functions to gain knowledge of the business and our culture. The Process Engineer Summer through Winter Co-Op (6 months) will be responsible for supporting engineering activities related to lime kiln process and associated production units. This position will collect data, perform analysis, and prepare reports on different unit operations. Expectations are to work with the Site Management team and Corporate Process Engineering on various projects, tasks and initiatives to support the plant kiln operations.
Reports to: Corporate Process Engineer
Functional Relationship:
  • Operations Management e.g. Operations Managers and plant personnel including Salary and Hourly workforce

  • Mid-level management positions in North America

  • Carmeuse Engineering and Technical Group

  • Corporate Environmental Group

Lists of Tasks:
  • Identify production bottlenecks, develop and execute action plans, and assess the results.

  • Assist Process Engineer(s) with designs, support, research and calculations.

  • Provide technical support to production, maintenance, environmental, and quality.

  • Monitor reliability of the processes to define paybacks for improvements.

  • Document problems related to the process or systems as seen or received from production. Review results with the plant team to initiate, recommend, provide and/or implement solutions.

  • Conduct process and energy audits to identify opportunities for cost savings, including hands-on measurements with process tools.

  • Track and perform raw material analysis for the best use of the available fuels and stone conducting cost benefit calculations.

  • Monitor stone quality, size and gradation, understand fuel quality analysis and their impact in product quality.

  • Prepare and maintain Standard Operating Procedures and manuals.

  • Miscellaneous reporting as requested; topics may include heat & mass balance, downtime entry, field measurements, daily/weekly production and greenhouse gas expulsion.

  • Perform other duties as assigned.

Basic Requirements:
  • A third- or fourth-year student working towards a bachelor's degree in chemical engineering or industrial engineering.

  • Self-starter, able to quickly understand and follow directions.

  • Proactive, take charge and positive attitude.

  • Experience in Root Cause Analysis and troubleshooting.

  • Qualified candidates will exhibit a positive and proactive attitude with high initiative and the ability to perform with minimal supervision.

  • Able to do limited travel to other sites and regions as needed.

  • Good technical aptitude and analytical skills.

  • Strong Computer Skills in MS Office (w/ a focus in Excel).

  • SAP or another ERP system experience a plus.

  • Team Player and strong interpersonal skills

  • Must have a valid driver's license.

  • Presents a positive, professional impression of Carmeuse.

About Us
READY TO JOIN A ROCK-SOLID FAMILY?
Carmeuse started out as a small family-run business in Belgium.
Today it's a leading global producer of lime, high calcium limestone and dolomitic stone. Its products are essential to energy producers, environmental services, construction and manufacturing.
With over 90 production facilities spread across almost every continent, and over 4,500 employees working at Carmeuse every day, the company's most treasured resources are its people.
Carmeuse is dedicated to maintaining a workplace that fosters equal opportunity and creates a diverse and inclusive work environment. All qualified applicants will be considered for employment regardless of race, color, religion, sex, national origin, disability, protected veteran status, sexual orientation or gender identity.
About the Team
You will be part of Carmeuse North America, a Rock-Star team of 2500 workers and employees bringing with them their own culture and specific needs. The North American headquarters is located in Pittsburgh, PA and has over three dozen production facilities across the U.S. and Canada.

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