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Senior Process Engineer Jobs in Chantilly, VA (NOW HIRING)

Guidehouse

Business Process Engineer

Washington, DC · On-site

$74K - $124K/yr

In this Business Process Engineer role, you'll play a key part in documenting business processes, translating complex operational challenges into clear requirements, and helping drive Agile ...

Guidehouse

Business Process Engineer

Washington, DC · On-site

$74K - $124K/yr

In this Business Process Engineer role, you'll play a key part in documenting business processes, translating complex operational challenges into clear requirements, and helping drive Agile, data ...

Workila

Software Process Engineer

Dulles, VA · On-site

Strong process scripting experience NICE-TO-HAVES * Experience with tools such as Git/Gitlab/TeamForge/Accurev * Experience with CHEF * Strong understand & experience with Agile DESCRIPTION OF DUTIES ...

GFT.

Water Treatment Process Engineer

Fairfax, VA

$80K - $180K/yr

GFT is seeking a Water Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. Joining the water engineering ...

GFT.

Water Treatment Process Engineer

Fairfax, VA · On-site

$80K - $180K/yr

GFT is seeking a Water Treatment Process Engineer to join our Water team! This role follows a hybrid work model, requiring regular attendance at one of our many offices. Joining the water engineering ...

GFT.

Water Treatment Process Engineer

Fairfax, VA · On-site

$80K - $180K/yr

GFT is seeking a Water Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. Joining the water engineering ...

GFT.

Wastewater Treatment Process Engineer

Fairfax, VA · On-site

$80K - $180K/yr

GFT is seeking a Wastewater Treatment Process Engineer to join our Water team! This role follows a hybrid work model, requiring regular attendance at one of our many offices. What you'll be ...

GFT.

Wastewater Treatment Process Engineer

Fairfax, VA

$80K - $180K/yr

GFT is seeking a Wastewater Treatment Process Engineer to join our Water team!This role follows a hybrid work model, requiring regular attendance at one of our many offices. What you'll be challenged ...

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All JobsProcess Engineer JobsSenior Process Engineer JobsSenior Process Engineer Jobs in Chantilly, VA

Senior Process Engineer information

See Chantilly, VA salary details

$76.8K

$124K

$174.6K

How much do senior process engineer jobs pay per year?

As of Aug 23, 2026, the average yearly pay for senior process engineer in Chantilly, VA is $123,999.00, according to ZipRecruiter salary data. Most workers in this role earn between $106,500.00 and $137,700.00 per year, depending on experience, location, and employer.

What does a senior process engineer do?

A Senior Process Engineer is responsible for designing, optimizing, and overseeing processes within manufacturing or production environments. They analyze workflows, troubleshoot issues, and implement improvements to increase efficiency, safety, and product quality. Senior Process Engineers often lead projects, mentor junior engineers, and collaborate with cross-functional teams to ensure operational excellence. Their expertise is vital in industries like chemicals, pharmaceuticals, oil and gas, and food processing.

What are the key skills and qualifications needed to thrive as a senior process engineer?

To thrive as a Senior Process Engineer, you need a strong background in chemical or process engineering, problem-solving skills, and typically a bachelor's or master's degree in a relevant field. Expertise in process simulation software (such as Aspen Plus or HYSYS), Six Sigma or Lean certifications, and familiarity with process control systems are highly valued. Outstanding analytical abilities, leadership, and effective communication set top performers apart in this role. These skills and qualifications are crucial for optimizing processes, ensuring safety and compliance, and leading teams to achieve operational excellence.

What are some common challenges senior process engineers face when working on cross-functional teams?

Senior Process Engineers often collaborate with professionals from various departments, such as operations, quality, and maintenance. A common challenge is aligning diverse priorities and communication styles to achieve shared project goals. Successfully managing these differences requires strong interpersonal and project management skills, as well as the ability to translate technical concepts for non-engineering colleagues. Regular meetings and clear documentation can help ensure everyone stays informed and engaged throughout the process.

What is the difference between Senior Process Engineer vs Process Engineer?

AspectSenior Process EngineerProcess Engineer
QualificationsBachelor's or Master's in Engineering, often with 5+ years experienceBachelor's degree in Engineering or related field, typically 1-3 years experience
ResponsibilitiesLeading process improvements, mentoring, project managementSupporting process development, data analysis, assisting senior staff
Work EnvironmentDesign teams, manufacturing plants, R&D departmentsManufacturing facilities, engineering teams, operational support

Senior Process Engineers typically have more experience, leadership duties, and oversee complex projects, while Process Engineers focus on supporting process development and implementation. Both roles are essential in manufacturing and engineering industries, but the senior role involves greater responsibility and strategic planning.

How much does a senior process engineer earn?

A senior process engineer typically earns between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in process optimization, project management, and may hold certifications like Six Sigma or PE licensure.

What are the most commonly searched types of Process Engineer jobs in Chantilly, VA?

The most popular types of Process Engineer jobs in Chantilly, VA are:

What job categories do people searching Senior Process Engineer jobs in Chantilly, VA look for?

The top searched job categories for Senior Process Engineer jobs in Chantilly, VA are:

What cities near Chantilly, VA are hiring for Senior Process Engineer jobs?

Cities near Chantilly, VA with the most Senior Process Engineer job openings:

Senior Process Engineer jobs near you
Infographic showing various Senior Process Engineer job openings in Chantilly, VA as of June 2026, with employment types broken down into 2% As Needed, 75% Full Time, 19% Part Time, 2% Contract, and 2% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $123,999 per year, or $59.6 per hour.

AI Process Integration Engineer, Senior (TS/SCI w/ Polygraph)

Praescient Analytics

Mclean, VA • On-site

$105K - $136K/yr

Full-time

Re-posted 15 days ago

Job description

Job Summary:
Praescient Analytics is seeking a talented and driven AI Process Integration Engineer to support a critical national security mission with the National Counter Terrorism Center (NCTC). The role involves bridging the gap between approved AI/ML tools and their operational use, maximizing the mission value of existing software, and driving rapid analyst adoption.
Responsibilities:
• Optimize Existing Tools: Evaluate approved AI/ML tools on the customer network to bridge configuration gaps and maximize underutilized capabilities.
• Mission Customization: Configure approved tools into existing workflows for specific analyst tasks (e.g., entity triage, pattern correlation, RFI processing) without triggering new review board actions.
• Process Redesign: Map current analytic workflows to eliminate manual bottlenecks, designing future-state processes that embed AI at high-friction points.
• Standard Operating Procedures: Maintain before/after process documentation, SOPs, and metrics tied directly to mission outcomes.
• Prompt Engineering: Build mission-specific prompt libraries, template guides, and a Document Support Playbook Suite (draft assist, tradecraft review, classification checks) to make AI tools instantly usable for non-technical analysts.
• Drive Adoption: Work alongside analysts, targeters, and mission leads to deliver hands-on demonstrations, training materials, and embedded transition support.
• Performance Metrics: Establish KPIs tracking AI utilization, analyst productivity, and cycle-time reductions to provide leadership with data-driven evidence for scaling tools.
• Operational Liaison: Serve as the functional bridge between technical AI/ML engineers, the analytic workforce, and program leadership.
Qualifications:
Required:
• Active TS/SCI with CI Polygraph (Required)
• 10+ years in AI/ML tool deployment, systems integration, or process engineering—including 5+ years supporting the IC, DoD, or Federal law enforcement.
• Bachelor’s degree in Computer Science, Information Systems, Engineering, or a related field.
• Hands-on experience with AI/ML tool configuration, prompt engineering, workflow modeling (BPMN), and data pipelines within multi-classification networks.
• Practical knowledge of Lean Six Sigma, Agile, or continuous improvement frameworks applied to intelligence environments.
• Strong analytical thinking with the ability to translate complex AI capabilities into practical mission value for non-technical users.
Company:
Software and Technology Integrator Founded in 2011, the company is headquartered in Alexandria, USA, with a team of 51-200 employees. The company is currently Growth Stage.

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