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Senior Process Development Engineer Jobs in Warminster, PA

Support senior engineers on cross-functional development projects and technical problem-solving * Support evaluation of new process technologies and development of process solutions * Analyze data ...

About the Role We are seeking a Senior Software Engineer to join a collaborative technology team ... Learn and manage the platform's data ingestion and processing workflows. * Design, develop, enhance ...

Support senior engineers on cross-functional development projects and technical problem-solving * Support evaluation of new process technologies and development of process solutions * Analyze data ...

Support senior engineers on cross-functional development projects and technical problem-solving * Support evaluation of new process technologies and development of process solutions * Analyze data ...

Showing results 41-60

Senior Process Development Engineer information

See Warminster, PA salary details

$74.7K

$120.6K

$169.8K

How much do senior process development engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for senior process development engineer in Warminster, PA is $120,612.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,600.00 and $133,900.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Warminster, PA? For Senior Process Development Engineer jobs in Warminster, PA, the most frequently searched job titles are:
What cities near Warminster, PA are hiring for Senior Process Development Engineer jobs? Cities near Warminster, PA with the most Senior Process Development Engineer job openings:
Infographic showing various Senior Process Development Engineer job openings in Warminster, PA as of August 2026, with employment types broken down into 1% As Needed, 82% Full Time, 14% Part Time, and 3% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $120,612 per year, or $58 per hour.

Associate II, Chemistry, Process Development

Abzena Inc.

Bristol, PA • On-site

Full-time

Posted 9 days ago


Job description

With extensive experience in developing biologics and bioconjugates, we offer a seamless service delivered by fully integrated teams, from early discovery to commercial manufacturing.
Forward-thinking and committed, we find the best solution and use the right technologies to design, develop and manufacture your products to ensure we get vital medicines to patients quickly and safely.
We are dedicated to quality excellence. We are driven to get better treatments to market, efficiently and responsibly by reducing timelines and delivering the highest quality products and services.
We are Abzena. More than a CDMO, we are a responsible and dedicated partner that takes care of your products from concept to patient.
The Associate II will design and conduct research, troubleshoot, and solve problems arising during synthetic route/process development. The associate II will also develop safe and efficient synthetic processes that can be scaled-up reliably and reproducibly adhering to EHS and regulatory guidelines.
Responsibilities
• Operate to the highest ethical and moral standards.
• Comply with Abzena's policies and procedures.
• Communicate effectively with clients, supervisors, colleagues, and staff.
• Participate effectively as a team player in all aspects of Abzena's business.
• Adhere to quality standards set by regulations and Abzena policies, procedures, and mission.
• Perform other duties as assigned.
• Lead a team in the development of new processes to manufacture Active Pharmaceutical Ingredient (API) for early development through Phase II clinical trials.
• Ensure that processes are suitable for controlling the quality of API as required by cGMP, ICH and FDA regulations as well as the attributes conducive to successful formulation development.
• Manage the chemical process development, kilo-lab and pilot plant scale-up of API with contributions to broader CMC and regulatory activities.
• Remain responsible for contributing to the planning of synthetic routes, the execution and of chemical synthesis projects.
• Perform the preparation, purification, and characterization of all materials, maintaining clear and current records of your work within a laboratory notebook, performing analytical work, attending and contributing to meetings, writing comprehensive reports and purchasing all necessary supplies and equipment.
• Maintain a safe, pleasant, and efficient working environment.
• Provide thorough documentation and authoring of SOPs, investigations, lab notebooks, batch records, deviations, CAPA and other relevant tech documents as applicable.
• Follow safety procedures for organizational policies
• Identify opportunities for improvement or optimization in current processes and implement viable solutions Investigate route modifications to limit cytotoxicity until the final step to reduce the cost of goods and increasing overall safety.
• Exhibit detailed record-keeping, data analysis and chain of custody controls required in successful implementation of GMP
Qualifications
• B.S degree in Chemistry or Chemical Engineering and at least three years' work experience as process research and development chemist in an industry laboratory.
• Knowledge and experience in a GMP environment preferred.
• Knowledge and experience of analytical techniques and compound characterization.
• Strong capability in MS Office suite and working with ERP and ELN systems a plus.
Physical Requirements
• Ability to stand for 1-2 hours at a time, sit for 2 to 3 hours at a time.
• Frequently lift and or move objects up to 30 pounds.
• Stand/walk during entire length of shift.
• Use arms, hands, and fingers to handle, feel or reach.
• Ability to climb, balance, stoop, kneel, crouch, or crawl.
• Visual abilities including near and far sight, color, peripheral vision, depth, and ability to focus.
• Ability to work with a PAPR and gown during work with high potent materials.
FLSA: Exempt
Abzena is an equal opportunity employer that is committed to diversity and inclusion in the workplace. We prohibit discrimination and harassment of any kind based on race, color, sex, religion, sexual orientation, national origin, disability, genetic information, pregnancy, or any other protected characteristic as outlined by federal, state, or local laws.
This policy applies to all employment practices within our organization, including hiring, recruiting, promotion, termination, layoff, recall, leave of absence, compensation, benefits, and training.