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Senior Process Development Engineer Jobs in Santa Ana, CA

Worley Alaska

Senior Process Engineer

Monrovia, CA · On-site

$130K - $191K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Senior Process Engineer Worley Group Monrovia, California Summary or Description Worley is hiring a Senior Process Engineer to join our team in Monrovia, CA. As a global professional services company ...

New

Worley

Senior Process Engineer

Monrovia, CA · On-site

$130K - $191K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Senior Process Engineer Worley Group Monrovia, California Summary or Description Worley is hiring a Senior Process Engineer to join our team in Monrovia, CA. As a global professional services company ...

Valar Atomics

Senior Process Engineer

Torrance, CA · On-site

$108K - $140K/yr

  • Medical

  • PTO

The Role Valar Atomics is seeking an experienced Senior Process Engineer to lead the design, development, testing, and operation of helium systems supporting next-generation high-temperature gas ...

Valar Atomics

Senior Process Engineer

Torrance, CA · On-site

$108K - $140K/yr

  • Medical

  • PTO

The Role Valar Atomics is seeking an experienced Senior Process Engineer to lead the design, development, testing, and operation of helium systems supporting next-generation high-temperature gas ...

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Showing results 21-40

All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Santa Ana, CA

Senior Process Development Engineer information

See Santa Ana, CA salary details

$78K

$126K

$177.4K

How much do senior process development engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for senior process development engineer in Santa Ana, CA is $126,031.00, according to ZipRecruiter salary data. Most workers in this role earn between $108,200.00 and $140,000.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Santa Ana, CA?

For Senior Process Development Engineer jobs in Santa Ana, CA, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Santa Ana, CA look for?

The top searched job categories for Senior Process Development Engineer jobs in Santa Ana, CA are:

What cities near Santa Ana, CA are hiring for Senior Process Development Engineer jobs?

Cities near Santa Ana, CA with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Santa Ana, CA as of August 2026, with employment types broken down into 1% As Needed, 72% Full Time, 18% Part Time, and 9% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $126,031 per year, or $60.6 per hour.

Senior Manufacturing Process Development Engineer, Intelligence Systems

Anduril Industries

Costa Mesa, CA • On-site

$146K - $194K/yr

Full-time

Re-posted 6 days ago

Anduril rating

9.1

Company rating: 9.1 out of 10

Anduril

Based on 17 frontline employees who took The Breakroom Quiz

7.4

Company rating compared to similar companies: 7.4 out of 10

Manufacturers average

Based on 75,479 frontline employees who took The Breakroom Quiz

Job description

Anduril Industries is a defense technology company with a mission to transform U.S. and allied military capabilities with advanced technology. By bringing the expertise, technology, and business model of the 21st century's most innovative companies to the defense industry, Anduril is changing how military systems are designed, built and sold. Anduril's family of systems is powered by Lattice OS, an AI-powered operating system that turns thousands of data streams into a realtime, 3D command and control center. As the world enters an era of strategic competition, Anduril is committed to bringing cutting-edge autonomy, AI, computer vision, sensor fusion, and networking technology to the military in months, not years.
ABOUT THE TEAM
Anduril's Manufacturing Engineering is seeking a Manufacturing Process Development Engineer to join our team. The Manufacturing Engineering department develops and implements robust manufacturing processes to ensure Anduril's defense products are produced efficiently, reliably, and at scale.
As a Manufacturing Process Development Engineer, you will design, optimize, and implement manufacturing processes with a focus on manual assembly operations, dispense applications, and technical documentation creation. The right person for this role has strong process engineering skills, experience creating detailed work instructions, expertise in manufacturing process optimization, and the ability to provide real-time production support. If you are someone who thrives in a fast-paced, dynamic environment, can adapt quickly to changing requirements, and is passionate about developing innovative manufacturing solutions to support cutting-edge defense technology production, then this role is for you.
WHAT YOU'LL DO
  • Design and optimize manual assembly processes to maximize efficiency, quality, and repeatability in a high volume, low-mix production environment
  • Develop comprehensive manufacturing work instructions and process documentation with clear visual aids that enable consistent production quality
  • Engineer and optimize dispensing operations for adhesives, sealants, thermal materials, and other critical applications
  • Provide active lineside support during production, quickly addressing process deviations and implementing solutions to maintain production flow
  • Drive issue resolution through root cause analysis, corrective actions, and preventive measures to continuously improve manufacturing processes
  • Collaborate with cross-functional teams including design engineering, quality, and production to ensure manufacturability of new and existing products
  • Evaluate and implement process improvements to reduce cycle time, minimize defects, and increase overall manufacturing efficiency
  • Develop and validate process parameters, establishing clear control limits to ensure consistent quality
  • Support new product introductions by developing robust manufacturing processes that can scale from prototype to production
  • Participate in design reviews to provide manufacturing feedback and ensure designs are optimized for assembly
  • Utilize AS9100 standards to drive process development and drive issue resolution

REQUIRED QUALIFICATIONS
  • Bachelor's degree in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or related technical field
  • 8+ years of experience in manufacturing process development, preferably in a high-reliability industry
  • Demonstrated expertise in creating clear, detailed work instructions and manufacturing process documentation
  • Experience optimizing manual assembly operations and establishing standardized work
  • Proven ability to analyze and improve manufacturing processes using lean manufacturing principles
  • Strong troubleshooting and problem-solving skills with ability to implement effective solutions quickly
  • Experience with dispensing technologies and manual application optimization for adhesives, sealants, or similar materials
  • Proficiency with CAD software for creating assembly documentation and tooling design
  • Excellent communication skills and ability to work effectively in cross-functional teams
  • Experience with manufacturing execution systems and digital work instructions
  • Currently possesses an active U.S. Secret security clearance

PREFERRED QUALIFICATIONS
  • Experience in defense, aerospace, or other high-reliability manufacturing environments
  • Knowledge of Design for Manufacturing and Assembly (DFMA) principles
  • Familiarity with Statistical Process Control (SPC) and capability studies
  • Six Sigma Green Belt or Black Belt certification

US Salary Range
$146,000-$194,000 USD
The salary range for this role is an estimate based on a wide range of compensation factors, inclusive of base salary only. Actual salary offer may vary based on (but not limited to) work experience, education and/or training, critical skills, and/or business considerations. Highly competitive equity grants are included in the majority of full time offers; and are considered part of Anduril's total compensation package. Additionally, Anduril offers top-tier benefits for full-time employees, including:
Benefits
At Anduril, we invest in our people. Our comprehensive, competitive benefits package (available at little to no cost to employees) ensures you're supported in health, recovery, and whatever comes next. For more information, Explore Our Benefits.
Protecting Yourself from Recruitment Scams
Anduril is committed to maintaining the integrity of our Talent acquisition process and the security of our candidates. We've observed a rise in sophisticated phishing and fraudulent schemes where individuals impersonate Anduril representatives, luring job seekers with false interviews or job offers. These scammers often attempt to extract payment or sensitive personal information.
To ensure your safety and help you navigate your job search with confidence, please keep the following critical points in mind:
  • No Financial Requests: Anduril will never solicit payment or demand personal financial details (such as banking information, credit card numbers, or social security numbers) at any stage of our hiring process. Our legitimate recruitment is entirely free for candidates.
  • Please always verify communications:
    • Direct from Anduril: If you receive an email from one of our recruiters, it will only come from an @anduril.com address.
    • Via Agency Partner: If contacted by a recruiting agency for an Anduril role, their email will clearly identify their agency. If you suspect any suspicious activity, please verify the agency's authenticity by reaching out to contact@anduril.com.
  • Exercise Caution with Unsolicited Outreach: If you receive any communication that appears suspicious, contains grammatical errors, or makes unusual requests, do not engage. Always confirm the sender's email domain is @anduril.com before providing any personal information or clicking on links.
  • What to Do If You Suspect Fraud: Should you encounter any questionable or fraudulent outreach claiming to be from Anduril, please report it immediately to contact@anduril.com. Your proactive caution is invaluable in protecting your personal information and upholding the security and trustworthiness of our recruitment efforts.

Data Privacy
To view Anduril's candidate data privacy policy, please visit https://anduril.com/applicant-privacy-notice/.
By submitting your application, you consent to Anduril Industries using a third-party service provider to conduct pre-employment risk, integrity, and due diligence screening and assessing potential risks as part of your application process. This third-party service provider provides risk-intelligence services that may include analysis of sanctions and watchlists, adverse media, public-record information, and other lawful open-source or commercial data sources. This third-party service provider does not act as a consumer reporting agency. Use of this provider helps to ensure compliance with applicable laws and protect technology, intellectual property, and organizational security.

Working at Anduril

About Anduril, in their own words

From Anduril

As the world enters an era of strategic competition, Anduril delivers cutting-edge autonomy, AI, computer vision, sensor fusion, and networking technology to the warfighter in months, not years.

What Anduril employees say

Pay

Benefits

Hours and flexibility

Workplace

Get the full story on Breakroom

Anduril Industries logo

About Anduril Industries

Sourced by ZipRecruiter

Anduril Industries is a trailblazer in the technology industry based in Costa Mesa, CA, US. Founded in 2017 by Palmer Luckey, the creator of Oculus VR, the company focuses on developing innovative technology to equip and empower those in the defense sector. Its primary products include cutting-edge autonomous systems and AI software that assist in combating threats to national and global security. The mission of Anduril Industries is to integrate technology and defense by building transformative, scalable solutions that ensure a safer world.

Industry

Guided missile and space vehicle manufacturing

Company size

501 - 1,000 Employees

Headquarters location

Costa Mesa, CA, US

Year founded

2017

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