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Senior Process Development Engineer Jobs in Milwaukee, WI

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI · On-site

As a Process Engineer at MGS, you will be responsiblefor the upkeep of equipment and processes to ... Now is your chance to work as part of a new project development launch for a large, highly regarded ...

Eaton

Senior New Product Development Engineer

Waukesha, WI · On-site

$86K - $126K/yr

  • Medical

  • Retirement

Eaton's ES AMER ESS division is currently seeking a Senior New Product Development Engineer. The ... process. It is expected that you will have the ability to lead and execute small projects or serve ...

Smiths Machine

Product Development Engineer

Kenosha, WI · On-site

$90K - $110K/yr

Provides cost estimates and time standards for the manufacturing operations ensuring processes are ... Evaluates engineering test results for possible application to developments of instrumentation or ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI

As a Process Engineer at MGS, you will be responsible for the upkeep of equipment and processes to ... Now is your chance to work as part of a new project development launch for a large, highly regarded ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Aids in the development of plastic processing project instructions to ascertain test specifications, procedures, objectives, test equipment, nature of technical problem, and possible solutions such ...

MGS Mfg. Group, Inc

Process Engineer

Richfield, WI · On-site

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Aids in the development of plastic processing project instructions to ascertain test specifications, procedures, objectives, test equipment, nature of technical problem, and possible solutions such ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Milwaukee, WI

Senior Process Development Engineer information

See Milwaukee, WI salary details

$73.9K

$119.3K

$168K

How much do senior process development engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for senior process development engineer in Milwaukee, WI is $119,329.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,500.00 and $132,500.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Milwaukee, WI?

For Senior Process Development Engineer jobs in Milwaukee, WI, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Milwaukee, WI look for?

The top searched job categories for Senior Process Development Engineer jobs in Milwaukee, WI are:

What cities near Milwaukee, WI are hiring for Senior Process Development Engineer jobs?

Cities near Milwaukee, WI with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you
Infographic showing various Senior Process Development Engineer job openings in Milwaukee, WI as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 15% Part Time, and 3% Contract. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $119,329 per year, or $57.4 per hour.

Senior Design Engineer - Batteries

Milwaukee Tool

Brookfield, WI

Full-time

Re-posted 3 days ago

Job description

Job Description:

Senior Design Engineer - Battery Interface Team

INNOVATE WITHOUT BOUNDARIES! At Milwaukee Tool we firmly believe that our People and our Culture are the secrets to our success - so we give you unlimited access to everything you need to create disruptive new technologies and solutions on our engineering teams. Our product Engineering Team is responsible for developing electromechanical solutions that ensure batteries and the connections to batteries meet thermal and durability performance requirements, maintain compatibility, and meet user fit experience expectations. In this role you will lead platform design projects and support many of the active NPD projects across the company. Every developmental phase of these critical components happens in-house under the watch of this team. We continue to invest in our engineering capabilities to keep Milwaukee Tool at the forefront of the industry.

Behind our doors you'll be empowered every day to own it, drive it, and do what it takes to design and develop the biggest breakthroughs in the industry. Meanwhile, you'll have the support and resources of the fastest-growing brand in the construction industry to make it happen.

Year after year, our team continues to make significant breakthroughs in the industry. We're just getting started. To learn more about our story click HERE.

Senior Design Engineer - Battery Interface Team

This Senior Design Engineer's primary role uses highly developed engineering expertise and project management/team abilities to contribute to the design and development of new and existing products in a fast-paced rapid growing environment. As a vital team member you will define, design, and optimize mechanical components including battery-to-tool connections (interfaces), terminals, and heatsinks while developing and maintaining company standards for compatibility across all battery platforms.

Duties and Responsibilities

  • Lead technical resource and mechanical engineering leader on new product and platform design.
  • Consistently provide clear and concise communication to technical groups and varying levels of leadership.
  • Provide clear engineering information to Project Leaders and the Global Engineering teams facilitating trade off decisions cross functionally as well as marketing.
  • Ability to handle multiple mid to high complexity projects individually and as a team lead
  • Use engineering problem solving methods (FEA, DOE, Fishbone, FMEA, GD&T) to design, derive root cause, and solve ambiguous problems.
  • Serve as a technical resource on areas of expertise and provide consultation / mentorship to others.
  • Develop and maintain build test plans and methods between milestones to ensure project efficiency

Job Requirements

  • Bachelor of Science Degree in Mechanical; Masters preferred
  • 5 years of design experience.
  • Proficiency in 3D CAD - NX, ProE, Solidworks, or similar as well as FEA.
  • Proficiency in GD&T (Geometric Dimensioning and Tolerancing) principles, ensuring precise and accurate mechanical designs.
  • Advanced presentation skills with a proven ability to navigate and resolve conflicts
  • Strong analytical skills, knowledge, problem solving, and experience in process development, design evaluation, and root cause analysis.
  • Experience creating and evaluating assembly stack ups to ensure fitment and intended functionality of design.
  • Experience with manufacturing processes - Stamping, plating, and injection molding
  • Ability to travel up to 10% (travel includes Domestic and International).
  • High interest in tools of the construction trades.

Milwaukee Tool is an equal opportunity employer.

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