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Senior Process Development Engineer Jobs in Lancaster, PA

Arconic

Process Engineer

Lancaster, PA · On-site

Support development of the plant's three-year capital plan by identifying improvement opportunities ... Position level (Associate, Senior, Staff, etc.) will be determined based on the candidate ...

Arconic

Process Engineer

Lancaster, PA

Support development of the plant's three-year capital plan by identifying improvement opportunities ... Position level (Associate, Senior, Staff, etc.) will be determined based on the candidate ...

Arconic

Process Engineer

Lancaster, PA

Position level (Associate, Senior, Staff, etc.) will be determined based on the candidate ... Support development of the plant's three-year capital plan by identifying improvement opportunities ...

Kymera International

Process Engineer

Robesonia, PA · On-site

Job Type Full-time Description The Process Engineer operate as a key resource to Company ... Conducts and documents applied research and development projects for product and process ...

Kymera International

Process Engineer

Robesonia, PA · On-site

The Process Engineer operate as a key resource to Company Manufacturing with metallurgical ... Conducts and documents applied research and development projects for product and process ...

Metso Outotec

Process Engineer

York, PA · On-site +1

In this role, you will be responsible for front-end process design, business development, and ... You will report to the Director, Process Engineering and Test Center. This role is based in York ...

Reading Alloys LLC

Process Engineer

Robesonia, PA · On-site

Description The Process Engineer operate as a key resource to Company Manufacturing with ... Conducts and documents applied research and development projects for product and process ...

Metso Outotec

Process Engineer

York, PA · On-site

In this role, you will be responsible for front-end process design, business development, and ... You will report to the Director, Process Engineering and Test Center. This role is based in York ...

Amphenol TCS

Quality Engineer

Yocumtown, PA · On-site

$69K - $89K/yr

Position: Quality Engineer Location: Valley Green, PA Amphenol High Speed Products Group is the ... development protocol in developing Statistical Process Control. RESPONSIBILITIES: * Act as a team ...

Dart Container

Process Engineer

Leola, PA

As a Process Engineer, you'll have the opportunity to apply your engineering expertise to help ... Knowledge of design techniques, tools, and principles used in the development of technical plans ...

Dart Container

Process Engineer

Leola, PA

As a Process Engineer, you'll have the opportunity to apply your engineering expertise to help ... Knowledge of design techniques, tools, and principles used in the development of technical plans ...

Dart Container

Process Engineer

Leola, PA · On-site

As a Process Engineer, you'll have the opportunity to apply your engineering expertise to help ... Knowledge of design techniques, tools, and principles used in the development of technical plans ...

Dart Container

Process Engineer

Lancaster, PA · On-site

Career development and growth opportunities Apply Today! If you're passionate about engineering, process improvement, and making a measurable impact in manufacturing, we'd love to hear from you.

Dart Container

Process Engineer

Leola, PA

Career development and growth opportunities Apply Today If you're passionate about engineering, process improvement, and making a measurable impact in manufacturing, we'd love to hear from you.

Dart Container

Process Engineer

Leola, PA · On-site

Career development and growth opportunities Apply Today If you're passionate about engineering, process improvement, and making a measurable impact in manufacturing, we'd love to hear from you.

Dart Container

Process Engineer

Leola, PA

Career development and growth opportunities Apply Today If you're passionate about engineering, process improvement, and making a measurable impact in manufacturing, we'd love to hear from you.

Amphenol TCS

Quality Engineer

Yocumtown, PA · On-site

$69K - $89K/yr

Position: Quality Engineer Location: Valley Green, PA Amphenol High Speed Products Group is the ... development protocol in developing Statistical Process Control. RESPONSIBILITIES: * Act as a team ...

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All JobsProcess Development Engineer JobsSenior Process Development Engineer JobsSenior Process Development Engineer Jobs in Lancaster, PA

Senior Process Development Engineer information

See Lancaster, PA salary details

$72.9K

$117.8K

$165.8K

How much do senior process development engineer jobs pay per year?

As of Aug 15, 2026, the average yearly pay for senior process development engineer in Lancaster, PA is $117,751.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,100.00 and $130,800.00 per year, depending on experience, location, and employer.

What does a senior process development engineer do?

A Senior Process Development Engineer is responsible for designing, developing, and optimizing manufacturing processes to improve efficiency, quality, and cost-effectiveness. They often lead teams in scaling up processes from the laboratory to full production, troubleshoot technical issues, and implement new technologies or methods. Additionally, they collaborate with cross-functional teams, including R&D, quality assurance, and production, to ensure processes meet regulatory and safety standards. Their expertise helps companies maintain competitive advantages and meet production goals.

What are the key skills and qualifications needed to thrive as a senior process development engineer?

To thrive as a Senior Process Development Engineer, you need a strong background in chemical or mechanical engineering, process optimization, and project management, typically supported by a relevant engineering degree. Familiarity with CAD software, process simulation tools (such as Aspen Plus or MATLAB), and Six Sigma or Lean Manufacturing certifications is often required. Excellent problem-solving, leadership, and communication skills help you coordinate cross-functional teams and drive continuous improvement. These skills are crucial for developing efficient, scalable processes that meet quality standards and business goals.

What are some common challenges a senior process development engineer may face when scaling up a new process from the lab to full production?

Senior Process Development Engineers often encounter challenges such as maintaining product quality and consistency when transitioning from small-scale laboratory experiments to large-scale manufacturing. This process typically involves troubleshooting equipment limitations, optimizing process parameters, and ensuring compliance with safety and regulatory standards. Effective collaboration with cross-functional teams, such as R&D, manufacturing, and quality assurance, is crucial to address these challenges and achieve a smooth scale-up. Adaptability and problem-solving skills are essential to navigate unexpected issues that may arise during this transition.

What is the difference between Senior Process Development Engineer vs Process Engineer?

AspectSenior Process Development EngineerProcess Engineer
CredentialsBachelor's or Master's in Chemical, Mechanical, or Industrial Engineering; experience in process developmentBachelor's degree in Engineering or related field; entry to mid-level experience
Work EnvironmentResearch and development labs, manufacturing facilities, cross-functional teamsManufacturing plants, production lines, process optimization teams
Industry UsagePharmaceuticals, chemicals, biotech, manufacturingManufacturing, chemical processing, consumer goods

The main difference is that Senior Process Development Engineers focus on developing and optimizing new processes, often in R&D settings, while Process Engineers typically oversee existing manufacturing processes to improve efficiency and quality. Senior roles involve more strategic planning and innovation, whereas Process Engineers focus on day-to-day process operations.

What are popular job titles related to Senior Process Development Engineer jobs in Lancaster, PA?

For Senior Process Development Engineer jobs in Lancaster, PA, the most frequently searched job titles are:

What job categories do people searching Senior Process Development Engineer jobs in Lancaster, PA look for?

The top searched job categories for Senior Process Development Engineer jobs in Lancaster, PA are:

What cities near Lancaster, PA are hiring for Senior Process Development Engineer jobs?

Cities near Lancaster, PA with the most Senior Process Development Engineer job openings:

Senior Process Development Engineer jobs near you

Process Engineer

Arconic

Lancaster, PA • On-site

Full-time

Posted 6 days ago

Arconic rating

8.0

Company rating: 8.0 out of 10

Based on 44 frontline employees who took The Breakroom Quiz

136th of 540 rated manufacturers

Job description


Arconic is currently in search of a Process Engineer to join our team based in Lancaster, Pennsylvania.
As our Lancaster Mill continues to grow, we are looking for a Process Engineer who is passionate about improving manufacturing performance, solving complex operational challenges, and leading meaningful improvement projects. This is an excellent opportunity to join a growing operation where your ideas, technical expertise, and leadership will have a direct impact on safety, quality, productivity, and long-term business success.
In this role, you will work closely with Production, Maintenance, and Engineering teams to optimize manufacturing processes, improve equipment performance, reduce variability, and support capital and continuous improvement initiatives. You'll be a key contributor to the mill's future growth, helping identify opportunities, implement solutions, and drive sustainable operational excellence.
Responsibilities
In this role, you will:
  • Process Improvement & Operational Excellence
    • Partner with production and maintenance teams to safely achieve plant goals while delivering the highest quality products to our customers.
    • Identify, evaluate, and implement process improvements that increase efficiency, reliability, and overall plant performance.
    • Lead data-driven problem solving efforts to reduce process variability, eliminate chronic issues, and improve operating results.
    • Facilitate Root Cause Analysis (RCA) and continuous improvement initiatives to address production losses, quality concerns, and operational constraints.
    • Serve as a technical resource for production and maintenance teams, providing expertise and support for process and equipment-related challenges.
    • Collaborate with internal Centers of Excellence and technical experts to implement best practices and innovative solutions.
  • Project Leadership
    • Develop and manage process and equipment improvement projects from concept through execution.
    • Define project scopes, budgets, schedules, and expected business benefits.
    • Coordinate engineering, design, fabrication, installation, and startup activities.
    • Lead cross-functional teams to successfully execute projects while minimizing operational disruptions.
    • Support outage planning and coordinate production and maintenance resources for project execution.
    • Manage project forecasts and monitor capital and expense spending to ensure successful project delivery.
  • Strategic Planning & Business Support
    • Support development of the plant's three-year capital plan by identifying improvement opportunities and developing project justifications.
    • Prepare project descriptions, cost estimates, vendor proposals, and supporting documentation.
    • Work closely with purchasing and contractors to procure services and equipment necessary for project success.
    • Ensure all contractor activities meet safety and compliance requirements.

Why Join Us?:
  • Growth Opportunity: This position has been created to support the continued growth and expansion of the Lancaster Mill.
  • Meaningful Impact: Your work will directly influence productivity, quality, safety, and operational performance.
  • Ownership & Visibility: Lead projects from concept to completion and see your ideas implemented in the plant.
  • Collaborative Environment: Partner with experienced engineers at the facility

Qualifications
You have: (required)
  • Bachelor's Degree in a technical field, Electrical or Mechanical Engineering from an accredited institution
  • 0 to 12+ years of relevant engineering experience *Position level (Associate, Senior, Staff, etc.) will be determined based on the candidate's relevant experience, skills, and qualifications
  • Employees must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire. Visa sponsorship is not available for this position.

Additional Preferred Qualifications
  • Must be willing to work hands-on alongside both production and maintenance employees including with troubleshooting and repairing equipment
  • Knowledge of Process Management and VPM
  • Knowledge of ISO 9001 quality systems
  • Ability to handle multiple projects/assignments concurrently and be results oriented
  • Demonstrates computer skills, including a working knowledge of Microsoft office applications (Word, Excel, Power Point)
  • Demonstrates strong decision making and problem-solving skills
  • Good interpersonal skills and ability to work effectively with individuals and teams at all levels of the organization
  • Proficient with AutoCAD or similar CAD software
  • Able to work flexible hours as required

#LI-NW1
About Us
Arconic Corporation is a leading provider of aluminum sheet, plate and extrusions, as well as innovative architectural products, that advance the automotive, aerospace, commercial transportation, industrial and building and construction markets. Building on more than a century of innovation, Arconic helps to transform the way we fly, drive, and build.
We live our core values and commit to delivering sustainable value to our customers, our employees, our communities and our stakeholders.
At Arconic, we:
Act With Integrity : We lead with respect, honesty, transparency and accountability.
Safeguard our Future : We protect and improve the health and safety of our employees, communities and environment.
Grow Stronger Together : We cultivate an inclusive and diverse culture that advocates for equity.
Earn Customer Loyalty : We build customer partnerships through best-in-class products and service.
Drive Operational Excellence : We pursue continuous improvement through innovation, agility, people development and collaboration.
Create Value : We achieve success by generating and growing value for our stakeholders.
United States EEO Statement: Arconic Corporation is an equal opportunity employer. We take action to ensure equal opportunity for all applicants without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, Veteran status, or other legally protected characteristics.
About the Team
Lancaster, PA: A great central location in South Central Pennsylvania, Lancaster is situated for easy access to major cities such as Philadelphia, Pittsburgh, Baltimore, Washington DC, and New York City. Lancaster offers a notable entertainment community with rich historic sites, museums, many different shopping centers, entertainment venues, and restaurants.

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