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Senior Manufacturing Process Engineer Jobs in Phoenix, AZ

Senior Process Engineer

Waddell, AZ ยท On-site

$101K - $131K/yr

Overview About ERMCO Electric Research and Manufacturing Cooperative, Inc. (ERMCO) was founded in ... Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and ...

Senior Process Engineer

Waddell, AZ ยท On-site

$101K - $131K/yr

About ERMCO Electric Research and Manufacturing Cooperative, Inc. (ERMCO) was founded in 1964 by ... Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and ...

Senior Process Engineer

Waddell, AZ

$101K - $131K/yr

Overview About ERMCO Electric Research and Manufacturing Cooperative, Inc. (ERMCO) was founded in ... Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and ...

Senior Process Engineer

Waddell, AZ ยท On-site

$100 - $140/hr

Overview About ERMCO Electric Research and Manufacturing Cooperative, Inc. (ERMCO) was founded in ... Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and ...

Improve manufacturing. Make an impact. Are you passionate about solving complex manufacturing challenges and improving high-tech processes? We're looking for a Process Engineer to join our growing ...

New

As a Sr. Manufacturing Development Engineer you'll lead and coordinate projects and improvements ... Manufacturing process development and factory capabilities analysis to ensure factory readiness and ...

Sr. Manufacturing Engineer

Chandler, AZ

$89K - $122K/yr

Crane Aerospace and Electronics has an exciting opportunity for a Sr. Manufacturing Engineer at ... Lead cross-functional initiatives focused on manufacturing process optimization, cost reduction ...

Develop, refine, and document manufacturing processes to improve product quality and production efficiency. * Apply process engineering principles to troubleshoot issues in molding and assembly ...

Develop, refine, and document manufacturing processes to improve product quality and production efficiency. * Apply process engineering principles to troubleshoot issues in molding and assembly ...

Senior Process Engineer

Tempe, AZ ยท Remote

$58 - $64/hr

Senior Process Engineer Location: Tempe, Arizona Type: Contract Compensation: $58- $64/hr Work ... Work in a hands-on manner at the manufacturing site to support the implementation of new processes ...

Senior Process Engineer

Tempe, AZ ยท Remote

$58 - $64/hr

Senior Process Engineer Location: Tempe, Arizona Type: Contract Compensation: $58- $64/hr Work ... Work in a hands-on manner at the manufacturing site to support the implementation of new processes ...

Senior Process Engineer

Tempe, AZ ยท Remote

$58 - $64/hr

Senior Process Engineer Location: Tempe, Arizona Type: Contract Compensation: $58- $64/hr Work ... Work in a hands-on manner at the manufacturing site to support the implementation of new processes ...

Senior Process Engineer

Tempe, AZ ยท Remote

$58 - $64/hr

Senior Process Engineer Location: Tempe, Arizona Type: Contract Compensation: $58- $64/hr Work ... Work in a hands-on manner at the manufacturing site to support the implementation of new processes ...

Showing results 21-40

Senior Manufacturing Process Engineer information

See Phoenix, AZ salary details

$74.5K

$120.3K

$169.3K

How much do senior manufacturing process engineer jobs pay per year?

As of Aug 12, 2026, the average yearly pay for senior manufacturing process engineer in Phoenix, AZ is $120,257.00, according to ZipRecruiter salary data. Most workers in this role earn between $103,300.00 and $133,500.00 per year, depending on experience, location, and employer.

What are the main challenges a senior manufacturing process engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a senior manufacturing process engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a senior manufacturing process engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Phoenix, AZ? For Senior Manufacturing Process Engineer jobs in Phoenix, AZ, the most frequently searched job titles are:
What job categories do people searching Senior Manufacturing Process Engineer jobs in Phoenix, AZ look for? The top searched job categories for Senior Manufacturing Process Engineer jobs in Phoenix, AZ are:
What cities near Phoenix, AZ are hiring for Senior Manufacturing Process Engineer jobs? Cities near Phoenix, AZ with the most Senior Manufacturing Process Engineer job openings:
Infographic showing various Senior Manufacturing Process Engineer job openings in Phoenix, AZ as of August 2026, with employment types broken down into 1% As Needed, 81% Full Time, 12% Part Time, 5% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $120,257 per year, or $57.8 per hour.

Senior Process Engineer

ERMCO Phoenix

Waddell, AZ โ€ข On-site

$101K - $131K/yr

Full-time

Posted 8 days ago


Job description

Overview
About ERMCO
Electric Research and Manufacturing Cooperative, Inc. (ERMCO) was founded in 1964 by three electric cooperatives with a mission to deliver reliable transformers to rural communities often overlooked by larger manufacturers. Headquartered in Dyersburg, Tennessee, the company quickly established itself as an innovator-becoming the first U.S. plant exclusively designed to produce single-phase pad-mounted transformers.
Over the decades, ERMCO has expanded its capabilities and footprint through facility growth, strategic acquisitions, and continued investment in innovation. ERMCO designs and manufactures a comprehensive portfolio of liquid-filled distribution transformers, including single-phase and three-phase pad-mounted and pole-mounted transformers, supported by a full range of components such as amorphous and silicon steel transformer cores, fuses, bushings, disconnect switches, and circuit breakers.
Today, nearly 3,500 employees across eight sites in North America support the company's role as a leader in powering energy grids to meet evolving customer demand. Now more than ever, ERMCO is positioned to be the industry's Most Valued Partner. About ERMCO's Arizona Facility
Electric Research and Manufacturing Cooperative, Inc. (ERMCO) is expanding into the Greater Phoenix market with a new 566,121-square-foot manufacturing facility in Waddell. The site will strengthen ERMCO's Three-Phase transformer production and create new opportunities to advance automated manufacturing capabilities.
This marks ERMCO's first expansion west of the Mississippi River. Operational readiness is underway, with the first transformer set to be manufactured in 2027.
ERMCO is offering long-term career opportunities across engineering, skilled trades, and operations. Team members at this facility will help build scalable processes, embed best practices, and drive alignment across the enterprise-playing a key role in shaping how work is done at ERMCO both locally and companywide.
Job Summary
The Senior Process Engineer plays a critical role in driving operational excellence and supporting the company's lean transformation journey. This position is responsible for analyzing, improving, and standardizing manufacturing processes to enhance safety, quality, delivery, and cost (SQDC). The role will focus heavily on continuous improvement, waste elimination, and digitalization initiatives, including the development and implementation of standardized work instructions (WI).
Responsibilities
Key Responsibilities
  • Lead and support Lean initiatives including Kaizen events, value stream mapping (VSM), 5S, and standard work development
  • Identify and eliminate waste across processes (overproduction, waiting, non-conforming material, non value added motion, WIP inventory, etc.)
  • Facilitate and be responsible for root cause analysis using tools such as 5 Whys, Fishbone, and A3 methodology
  • Utilize Statistical Process Control (SPC), Cp/Cpk analysis, and other data-driven tools, data analytics to monitor and improve process performance.
  • Analyze current manufacturing processes and implement improvements to increase efficiency, throughput, and quality
  • Establish and maintain accurate labor standards and time studies to support capacity planning, costing, and continuous improvement initiatives
  • Establish and monitor key performance indicators (KPIs) aligned with business objectives
  • Champion a culture of continuous improvement and problem-solving at all levels of the organization to improve throughput and on-time deliver (OTD)
  • Develop and maintain process flow diagrams and standard operating procedures (SOPs) and WI's (Work Instructions)
  • Design and improve area and station layouts to optimize material flow and reduce lead time
  • Collaborate with operations and IT teams to implement digital manufacturing tools (INFOR MES, digital WI platforms, etc.)
  • Ensure work instructions are clear, standardized, and accessible at point-of-use
  • Ensure processes meet quality standards and regulatory requirements
  • Support corrective and preventive actions (CAPA) and continuous quality improvement initiatives
  • Partner with Quality and Engineering teams to reduce defects and improve first-pass yield
  • Act as a change agent to drive cultural and operational transformation

Qualifications
Minimum Qualifications
  • Bachelor's degree in Engineering (Mechanical, Industrial, Manufacturing, or related field) or equivalent experience.
  • 7+ years of experience in a manufacturing or process engineering role.
  • SME knowledge of Lean methodology, preferably with Six Sigma certification.
  • Proficiency in data analysis and problem-solving techniques.
  • Familiarity with process mapping, statistical process control (SPC, Cp-CpK, etc), and continuous improvement principles.
  • Experience with CAD software and process simulation tools

Preferred Qualifications
  • Experience in a previous Transformer company manufacturing environment.
  • Knowledge of automation and control systems.
  • Certification in Lean Six Sigma (Green Belt or higher)

Join ERMCO and TRANSFORM your career.
Job Locations
US-AZ-Waddell