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Senior Manufacturing Process Engineer Jobs in Vermont

Galvion

Manufacturing Engineer IV

Newport, VT · On-site

$107K/yr

This role focuses on improving manufacturing processes for advanced composite materials, ensuring ... Mentor technicians and junior engineers in best manufacturing practices * Contribute to capacity ...

Galvion LTD

Manufacturing Engineer IV

Newport, VT · On-site

$74K - $96K/yr

This role focuses on improving manufacturing processes for advanced composite materials, ensuring ... Mentor technicians and junior engineers in best manufacturing practices * Contribute to capacity ...

Mack Molding

Manufacturing Engineer

Arlington, VT

$72K - $93K/yr

Develops test equipment and test processes; * Develops, maintains and controls manufacturing ... Mentors and trains associate engineers, manufacturing specialists and electro-mechanical ...

Mack Molding

Manufacturing Engineer

Arlington, VT · On-site

Develops test equipment and test processes; * Develops, maintains and controls manufacturing ... Mentors and trains associate engineers, manufacturing specialists and electro-mechanical ...

Mack Molding

Manufacturing Engineer

Arlington, VT · On-site

$75K - $115K/yr

Develops test equipment and test processes; * Develops, maintains and controls manufacturing ... Mentors and trains associate engineers, manufacturing specialists and electro-mechanical ...

Mack Molding

Manufacturing Engineer

Arlington, VT · On-site

$72K - $93K/yr

Develops test equipment and test processes; * Develops, maintains and controls manufacturing ... Mentors and trains associate engineers, manufacturing specialists and electro-mechanical ...

Century Arms

SENIOR QUALITY ENGINEER

Fairfax, VT · On-site

$95K - $105K/yr

A top-notch senior QA engineer ensures the smooth running of the QA department and ultimately ... Manufacturing processes * Provides QA support to product development team, resolving problems ...

Century Arms

SENIOR QUALITY ENGINEER

Fairfax, VT · On-site

$95K - $105K/yr

A top-notch senior QA engineer ensures the smooth running of the QA department and ultimately ... Manufacturing processes * Provides QA support to product development team, resolving problems ...

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All JobsManufacturing Process Engineer JobsSenior Manufacturing Process Engineer JobsSenior Manufacturing Process Engineer Jobs in Vermont

Senior Manufacturing Process Engineer information

See Vermont salary details

$79.7K

$128.8K

$181.3K

How much do senior manufacturing process engineer jobs pay per year?

As of Aug 11, 2026, the average yearly pay for senior manufacturing process engineer in Vermont is $128,777.00, according to ZipRecruiter salary data. Most workers in this role earn between $110,600.00 and $143,000.00 per year, depending on experience, location, and employer.

What are the main challenges a senior manufacturing process engineer faces when implementing process improvements?

One of the primary challenges Senior Manufacturing Process Engineers encounter is balancing the need for process innovation with maintaining production efficiency and product quality. Implementing new technologies or methodologies often requires extensive cross-functional collaboration, training, and sometimes overcoming resistance to change from team members. Additionally, ensuring that process improvements comply with industry regulations and safety standards can add complexity. However, these challenges provide valuable opportunities to develop leadership skills and drive significant impact within the organization.

What are the key skills and qualifications needed to thrive as a senior manufacturing process engineer, and why are they important?

To thrive as a Senior Manufacturing Process Engineer, you need a strong background in engineering principles, process optimization, and manufacturing systems, typically with a bachelor's or master's degree in engineering and relevant industry experience. Familiarity with CAD/CAM software, Lean Six Sigma methodologies, and statistical process control tools is highly valued, along with certifications such as Six Sigma Green or Black Belt. Exceptional problem-solving abilities, leadership, and effective communication are crucial soft skills for driving process improvements and collaborating across teams. These skills ensure efficient production, high product quality, and continuous operational enhancements in a competitive manufacturing environment.

What does a senior manufacturing process engineer do?

A Senior Manufacturing Process Engineer is responsible for designing, analyzing, and improving manufacturing processes to increase efficiency, quality, and safety in production environments. They lead projects to implement new technologies, troubleshoot process issues, and optimize workflows. They also work closely with cross-functional teams to ensure that products meet industry standards and regulatory requirements. Additionally, they mentor junior engineers and support continuous improvement initiatives within the organization.

What is the difference between Senior Manufacturing Process Engineer vs Manufacturing Engineer?

AspectSenior Manufacturing Process EngineerManufacturing Engineer
Required CredentialsBachelor's degree in engineering, 5+ years experience, possibly certifications like Six SigmaBachelor's degree in engineering or related field, 1-3 years experience
Work EnvironmentOversees process improvements, leads projects, collaborates with cross-functional teamsSupports manufacturing operations, implements process changes, troubleshoots production issues
Employer & Industry UsageUsed in manufacturing plants, automotive, aerospace, electronics industriesCommon in similar industries, entry to mid-level roles in manufacturing

The main difference is that a Senior Manufacturing Process Engineer typically has more experience, takes on leadership roles, and oversees complex process improvements, while a Manufacturing Engineer focuses on supporting and implementing manufacturing processes at a more operational level.

What are popular job titles related to Senior Manufacturing Process Engineer jobs in Vermont? For Senior Manufacturing Process Engineer jobs in Vermont, the most frequently searched job titles are:
What job categories do people searching Senior Manufacturing Process Engineer jobs in Vermont look for? The top searched job categories for Senior Manufacturing Process Engineer jobs in Vermont are:
Senior Manufacturing Process Engineer jobs near you
Infographic showing various Senior Manufacturing Process Engineer job openings in Vermont as of August 2026, with employment types broken down into 1% As Needed, 76% Full Time, 19% Part Time, 3% Contract, and 1% Nights. Highlights an 92% Physical, 2% Hybrid, and 6% Remote job distribution, with an average salary of $128,777 per year, or $61.9 per hour.

Manufacturing Engineer IV

Galvion

Newport, VT • On-site

$107K/yr

Full-time

Re-posted 6 days ago

Galvion rating

8.1

Company rating: 8.1 out of 10

Based on 6 frontline employees who took The Breakroom Quiz

Job description

THE COMPANY
Galvion designs, develops, and manufactures ballistic helmets and dynamic power and data management solutions for the modern battlefield. We are a passionate, global, and fast-paced team collaborating with several strategic partners and are committed to enhancing the overall agility and survivability of the modern warfighter and tactical operator.
EMPLOYMENT OBJECTIVES
The Manufacturing Engineer IV is responsible for leading and optimizing the production of ballistic helmets and advanced protective systems in a regulated defense manufacturing environment. This role focuses on improving manufacturing processes for advanced composite materials, ensuring consistent ballistic performance, increasing production efficiency, and maintaining strict quality and compliance standards. The position supports production scaling, continuous improvement initiatives, cross-functional collaboration, and the delivery of mission-critical protective equipment for military and law enforcement applications.
WHAT YOU WILL BE DOING
  • Develop, refine, and standardize manufacturing processes for ballistic helmet production (layup, molding/pressing, trimming, finishing, coating)
  • Optimize cycle times, material utilization, and yield while maintaining ballistic integrity
  • Lead root cause analysis for defects such as delamination, voids, dimensional non-conformance, or coating failures
  • Define and control critical process parameters (temperature, pressure, cure time, consolidation)
  • Partner with R&D on material selection, qualification, and process transfer
  • Support new product introduction (NPI) and transition from prototype to full-rate production
  • Design and implement tooling, fixtures, and work instructions for repeatable manufacturing
  • Balance throughput with strict compliance to ballistic performance standards
  • Implement SPC and process controls for safety-critical features
  • Support ballistic testing, lot acceptance, and failure investigations
  • Specify and improve equipment such as presses, ovens, automation equipment, and final assembly lines
  • Evaluate automation opportunities in material handling, cutting, painting and finishing operations
  • Improve equipment uptime and preventive maintenance strategies
  • Mentor technicians and junior engineers in best manufacturing practices
  • Contribute to capacity planning, cost reduction strategies, and long-term manufacturing roadmap

WHAT YOU WILL NEED TO SUCCEED
Required
  • Bachelor's degree in Mechanical, Materials, Industrial Engineering, or related field
  • 8-12+ years of manufacturing engineering experience in composites, defense, aerospace, or protective equipment
  • Hands-on experience with molding, pressing, or composite fabrication processes
  • Strong understanding of process control in safety-critical manufacturing
  • Experience with root cause analysis and continuous improvement methods
  • CAD Experience Preferred
  • PLC Logic Understanding
  • Deep process ownership mindset in a safety-critical environment
  • Ability to balance throughput, cost, and uncompromising quality
  • Strong analytical and problem-solving capability (especially with materials/process interactions)
  • Leadership and influence across production teams

Preferred
  • Experience with ballistic materials (aramids, UHMWPE, hybrid composites)
  • Familiarity with defense contracting requirements and documentation
  • Lean / Six Sigma certification (Green or Black Belt)

Galvion provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. Galvion complies with applicable state and local laws governing non-discrimination in employment in every location in which the company has facilities. This policy applies to all terms and conditions of employment, including, but not limited to, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation, and training.

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