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Senior Injection Molding Process Engineer Jobs in Lombard, IL

suncast

Process Engineer

Batavia, IL · On-site

$75K - $95K/yr

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current ...

Nemera

Process Engineering Technician

Buffalo Grove, IL · On-site

Support the development of new injection molds by participating in process validation activities ... Ensure that sample runs are performed according to Sample Request (SR) requirements. * Perform and ...

Nemera

Process Engineering Technician

Buffalo Grove, IL · On-site

Support the development of new injection molds by participating in process validation activities ... Ensure that sample runs are performed according to Sample Request (SR) requirements. * Perform and ...

OTTO Engineering

Injection Mold Maker

Carpentersville, IL · On-site

$26 - $32/hr

Understanding of Molding tool room equipment. * Knowledge of piece part inspection to quality ... OTTO Engineering is an Equal Opportunity Employer: Disability/Veteran Federal Notices Federal EEOC ...

OTTO Engineering

Injection Mold Maker

Carpentersville, IL · On-site

$26 - $32/hr

Understanding of Molding tool room equipment. * Knowledge of piece part inspection to quality ... OTTO Engineering is an Equal Opportunity Employer: Disability/Veteran Federal Notices Federal EEOC ...

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Senior Injection Molding Process Engineer information

See Lombard, IL salary details

$73.8K

$119.2K

$167.8K

How much do senior injection molding process engineer jobs pay per year?

As of Aug 19, 2026, the average yearly pay for senior injection molding process engineer in Lombard, IL is $119,188.00, according to ZipRecruiter salary data. Most workers in this role earn between $102,300.00 and $132,400.00 per year, depending on experience, location, and employer.

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the most commonly searched types of Injection Molding Process Engineer jobs in Lombard, IL?

The most popular types of Injection Molding Process Engineer jobs in Lombard, IL are:

What are popular job titles related to Senior Injection Molding Process Engineer jobs in Lombard, IL?

For Senior Injection Molding Process Engineer jobs in Lombard, IL, the most frequently searched job titles are:

What cities near Lombard, IL are hiring for Senior Injection Molding Process Engineer jobs?

Cities near Lombard, IL with the most Senior Injection Molding Process Engineer job openings:

Senior Injection Molding Process Engineer jobs near you
Infographic showing various Senior Injection Molding Process Engineer job openings in Lombard, IL as of August 2026, with employment types broken down into 1% As Needed, 79% Full Time, 17% Part Time, 2% Contract, and 1% Nights. Highlights an 91% Physical, 3% Hybrid, and 6% Remote job distribution, with an average salary of $119,188 per year, or $57.3 per hour.

Process Engineer

suncast

Batavia, IL • On-site

$75K - $95K/yr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 23 days ago

Job description

Suncast Corporation is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.

Summary:

The Process Engineer is responsible for injection molding processes and products. This involves consultation with those responsible for product design, product creation, and maintaining current products. Process Engineers are involved with all aspects of the manufacturing environment. This role requires a balance of office-based responsibilities and active involvement on the manufacturing floor.

Responsibilities:

  • Provide input on new product designs, using Suncast knowledge and optimal processing methods to support successful production.
  • Document and report all findings related to new product launches and enhancements to existing products.
  • Schedule and lead meetings with all necessary departments to spread knowledge and increase productivity.
  • Follow new product launches from the design phase through production.
  • Approach problems with scientific methods, using data to support conclusions that resolve issues.
  • Identify and implement continuous improvement projects in all aspects of the manufacturing floor.
  • Follow through with data and results.
  • Monitor and evaluate low performing products and determine root cause.
  • Work with appropriate departments to implement corrective action and increase performance.
  • Be hands-on with the machinery and equipment to become highly knowledgeable about each unit.
  • Spend time with Process Technicians and Helpers, training and developing skills that will lead to better success for all within the team.
  • Create training documents, procedures, and standards.
  • Work closely with the design engineering, quality control, and manufacturing departments.
  • Research new technologies and design and implement where able.
  • Support and comply with all Suncast safety policies, quality standards, and housekeeping practices.
  • Perform additional duties as required.

Qualifications:

  • Bachelor’s degree in plastics technology or chemical engineering with course work in injection molding is strongly preferred.
  • Associate’s degree or certification program with 2+ years of relevant experience in lieu of a Bachelor’s degree.
  • Injection molding knowledge and experience is required.
  • Previous experience in a Process Technician role is strongly preferred.
  • Previous experience in a Process Engineer role is a plus.
  • Familiarity with Paulson Training is a plus.
  • Ability to read and interpret CAD 2-D and 3-D drawings.
  • Ability to work in a diverse and dynamic environment.
  • Must be data driven, scientifically minded, self-motivated, and able to evaluate issues from multiple perspectives with an open mind.
  • Knowledge with and ability to use Microsoft Office.
  • The ability to lift up to 30 pounds.

The Anticipated Pay Range for This Position:  $75K-95K annually

Suncast offers a comprehensive benefits package including:

  • Medical, Dental, Prescription Drugs, Vision insurance, Telehealth benefits
  • Group Term Life insurance
  • 401K with employer match
  • Paid vacation time off
  • Paid holidays
  • Short- and long-term disability coverage
  • Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health
  • Paid Parental Leave (maternity & paternity)
  • Tuition Reimbursement

All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.

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