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Senior Injection Molding Process Engineer Jobs in Buffalo, NY

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Program Manager (Plastics) - 27537

Buffalo, NY · On-site

$120K - $140K/yr

  • Medical

  • Dental

  • Vision

  • Retirement

  • PTO

Strong working knowledge of plastic injection molding processes and injection mold tooling . * Experience leading engineering projects, tooling programs, product launches, or manufacturing transfers.

New

Molding Operator

Buffalo, NY · On-site

$19 - $27.25/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Performs process verification of tooling and instructions prior to starting machinery to ensure quality and efficiency. * Operate Plastic Injection Molding Machinery to complete assemblies and ...

Molding Technician Lead

Orchard Park, NY · On-site

$26.83 - $39.90/hr

  • Medical

  • Retirement

  • PTO

... engineered process solutions. Our leading brands include the iconic Goulds Pumps (with more than ... Complete knowledge of all Injection and Transfer Molding Machines. * Load pre-programed recipes or ...

Molding Technician Lead

Orchard Park, NY · On-site

$42K - $55K/yr

  • Medical

  • Retirement

  • PTO

... engineered process solutions. Our leading brands include the iconic Goulds Pumps (with more than ... Complete knowledge of all Injection and Transfer Molding Machines. * Load pre-programed recipes or ...

Molding Technician Lead

Orchard Park, NY · On-site

$42K - $55K/yr

  • Medical

  • Retirement

  • PTO

... engineered process solutions. Our leading brands include the iconic Goulds Pumps (with more than ... Complete knowledge of all Injection and Transfer Molding Machines. * Load pre-programed recipes or ...

Senior Process Engineer

Buffalo, NY · On-site

$100K - $130K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Senior Process Engineer Reporting To: Manager Sr., Elect Engineering Work Schedule: Hybrid - Buffalo, NY Moog Commercial Aircraft Group is looking for an Sr. Manufacturing / Process Engineer. This ...

Senior Process Engineer

Buffalo, NY · On-site

$100 - $140/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Senior Process Engineer**Reporting To:**Manager Sr., Elect Engineering**Work Schedule:**Hybrid - Buffalo, NY**Moog Commercial Aircraft Group** is looking for an **Sr.** **Manufacturing / Process ...

Senior Process Engineer

Buffalo, NY · Hybrid

$100K - $130K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Senior Process Engineer Reporting To: Manager Sr., Elect Engineering Work Schedule: Hybrid - Buffalo, NY Moog Commercial Aircraft Group is looking for an Sr. Manufacturing / Process Engineer. This ...

Tooling Manager - 27538

Buffalo, NY · On-site

$100K - $120K/yr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Partner with Engineering, Quality, Production, Operations, and other departments on tooling needs. Qualifications * Strong background in plastic injection molding tooling and mold maintenance

Senior Process Engineer

East Aurora, NY · On-site

$100 - $140/hr

  • Medical

  • Dental

  • Vision

  • Life

  • Retirement

  • PTO

Senior Process Engineer Reporting To: Manager Sr., Elect Engineering Work Schedule: Hybrid - Buffalo, NY Moog Commercial Aircraft Group is looking for an Sr. Manufacturing / Process Engineer. This ...

New

2nd Shift Mold Setter

Buffalo, NY

$28 - $32/hr

  • Medical

  • Dental

  • Vision

  • Retirement

... engineering, maintenance, and Quality Assurance teams. Skills & Technical Qualifications * Experience with injection molding machine setup and troubleshooting. * Knowledge of molding processes ...

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Process Engineer

Buffalo, NY · On-site

$100K - $110K/yr

  • Medical

  • Dental

  • Retirement

  • PTO

Senior Process Engineer: Buffalo, NY area You will be doing engineering activities on complex capital equipment projects, ensuring technical compliance with customer User Requirements Specifications ...

Senior OES Process Engineer

Tonawanda, NY · On-site

$108K - $158K/yr

  • Medical

  • Dental

  • Life

  • Retirement

  • PTO

Senior OES Process Engineer Deer Park, TX, The Woodlands, TX, Tonawanda, NY, United States req31874 What you will enjoy doing* * You will support multiple ASU facilities by providing process ...

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Showing results 1-20

Senior Injection Molding Process Engineer information

See Buffalo, NY salary details

$72.7K

$117.3K

$165.2K

How much do senior injection molding process engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for senior injection molding process engineer in Buffalo, NY is $117,321.00, according to ZipRecruiter salary data. Most workers in this role earn between $100,700.00 and $130,300.00 per year, depending on experience, location, and employer.

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are popular job titles related to Senior Injection Molding Process Engineer jobs in Buffalo, NY?

For Senior Injection Molding Process Engineer jobs in Buffalo, NY, the most frequently searched job titles are:

What job categories do people searching Senior Injection Molding Process Engineer jobs in Buffalo, NY look for?

The top searched job categories for Senior Injection Molding Process Engineer jobs in Buffalo, NY are:

What cities near Buffalo, NY are hiring for Senior Injection Molding Process Engineer jobs?

Cities near Buffalo, NY with the most Senior Injection Molding Process Engineer job openings:

Extrusion Blow Molding Process Technician - 2nd Shift | $5,000 Sign-On Bonus

Thermo Fisher Scientific

Buffalo, NY

$28 - $34/hr

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Re-posted 7 days ago


Thermo Fisher Scientific rating

7.7

Company rating: 7.7 out of 10

Based on 426 frontline employees who took The Breakroom Quiz

199th of 540 rated manufacturers


Job description

Work Schedule

Second Shift (Afternoons)

Environmental Conditions

Able to lift 40 lbs. without assistance, Cleanroom: no hair products, jewelry, makeup, nail polish, perfume, exposed piercings, facial hair etc... allowed, Loud Noises (Equipment/Machinery), Standing for full shift

Job Description

Extrusion Blow Molding Process Technician – 2nd Shift

Location: Rochester, NY
Pay: $28.00–$34.00 per hour
Shift: 2nd Shift (Shift Differential Included, +10%)
Sign-On Bonus: $5,000 (Ask your recruiter for details)

Make an Impact Every Day

At Thermo Fisher Scientific, our mission is to enable our customers to make the world healthier, cleaner, and safer. At our Rochester, NY manufacturing campus, you'll help produce trusted Nalgene® laboratory products used by scientists, healthcare professionals, and researchers around the world.

As an Extrusion Blow Molding Process Technician, you'll play a critical role in producing high-quality laboratory products by setting up, troubleshooting, optimizing, and maintaining extrusion blow molding equipment. If you're an experienced plastics manufacturing professional who enjoys solving technical challenges, improving manufacturing processes, and working with advanced production equipment, we'd love to hear from you.

What You'll Do

As an Extrusion Blow Molding Process Technician, you'll be responsible for setting up, operating, optimizing, and maintaining extrusion blow molding equipment to ensure safe, efficient production of high-quality plastic products.

Key Responsibilities

  • Set up and start extrusion blow molding (EBM) machines according to production schedules.
  • Perform mold changes, tooling changeovers, and equipment setup safely and efficiently.
  • Install and align molds, tooling, and machine components to ensure optimal production performance.
  • Adjust machine parameters including temperatures, blow pressure, cycle times, parison settings, and other processing parameters to optimize quality and productivity.
  • Monitor machine performance and make process adjustments to maintain consistent production and product quality.
  • Troubleshoot molding, tooling, material, and process issues to minimize downtime.
  • Perform routine preventive maintenance on extrusion blow molding equipment, molds, tooling, and associated production equipment.
  • Troubleshoot and support secondary manufacturing equipment including leak testers, sealers, reamers, conveyors, and related downstream equipment.
  • Perform first-piece inspections and support ongoing product quality verification.
  • Maintain accurate setup, production, maintenance, and process documentation.
  • Work closely with production, maintenance, automation, engineering, and quality teams to improve equipment reliability and manufacturing performance.
  • Follow all safety, quality, and Good Manufacturing Practice (GMP) requirements.
  • Support continuous improvement initiatives that improve safety, quality, productivity, and operational excellence.

Minimum Qualifications

  • High school diploma or GED.
  • Experience setting up, operating, or troubleshooting extrusion blow molding (preferred) in a manufacturing environment.
  • Strong mechanical aptitude and troubleshooting skills.
  • Experience performing mold changes, machine setups, and process adjustments.
  • Ability to optimize machine processing parameters to maintain product quality and production efficiency.
  • Ability to work independently while collaborating effectively in a team environment.

Preferred Qualifications

  • Two or more years of extrusion blow molding (EBM) process technician experience.
  • Candidates with injection molding setup or process technician experience who are interested in learning extrusion blow molding are encouraged to apply.
  • Experience processing engineering plastics and resins including HDPE, LDPE, PP, PMP, FEP, and PFA.
  • Experience with extrusion blow molding equipment such as Bekum, Davis-Standard, Kautex, Milacron, Graham, or Plastiblow.
  • Experience troubleshooting secondary manufacturing equipment or automated production systems.
  • Understanding of hydraulic, pneumatic, and basic electrical systems.
  • Experience with automated manufacturing equipment, robotics, or vision inspection systems is a plus.
  • Experience working in a regulated manufacturing environment is preferred.

What Makes You Successful

We're looking for someone who:

  • Enjoys troubleshooting complex manufacturing and processing challenges.
  • Takes pride in producing high-quality products.
  • Is committed to safety, quality, and continuous improvement.
  • Works collaboratively across production, maintenance, engineering, automation, and quality teams.
  • Communicates effectively and maintains accurate documentation.
  • Thrives in a fast-paced manufacturing environment and enjoys learning new technologies.

Work Environment

This position is based in a manufacturing environment supporting the production of laboratory plastic products. The role requires standing, walking, bending, reaching, and lifting throughout the shift, including handling molds and tooling with appropriate lifting assistance when needed.

Employees work around extrusion blow molding equipment and secondary manufacturing equipment in an active production environment with exposure to machine noise, elevated temperatures, and moving equipment. Overtime may be required based on business needs.

Why Join Thermo Fisher Scientific?

When you join Thermo Fisher Scientific, you're joining a global organization dedicated to innovation, quality, and making a meaningful impact on the world.

We Offer

  • $34.00–$40.00 per hour
  • $5,000 Sign-On Bonus
  • Additional shift differential for 2nd Shift
  • Annual performance bonus
  • Annual merit increases
  • Medical, dental, and vision insurance starting on Day 1
  • Paid time off and company holidays
  • 401(k) Retirement Savings Plan
  • Tuition reimbursement
  • Employee referral bonus program
  • Career development and advancement opportunities across Thermo Fisher Scientific
  • A collaborative, safety-focused culture where your contributions matter

At Thermo Fisher Scientific, you'll help manufacture products that support scientific discovery, improve healthcare, and advance research around the world. If you're ready to apply your plastics manufacturing expertise with an industry leader, we encourage you to apply.

Compensation and Benefits

The hourly pay range estimated for this position based in New York is $22.81–$34.00.

This position may also be eligible to receive a variable annual bonus based on company, team, and/or individual performance results in accordance with company policy. We offer a comprehensive Total Rewards package that our U.S. colleagues and their families can count on, which includes:

  • A choice of national medical and dental plans, and a national vision plan, including health incentive programs

  • Employee assistance and family support programs, including commuter benefits and tuition reimbursement

  • At least 120 hours paid time off (PTO), 10 paid holidays annually, paid parental leave (3 weeks for bonding and 8 weeks for caregiver leave), accident and life insurance, and short- and long-term disability in accordance with company policy

  • Retirement and savings programs, such as our competitive 401(k) U.S. retirement savings plan

  • Employees’ Stock Purchase Plan (ESPP) offers eligible colleagues the opportunity to purchase company stock at a discount

For more information on our benefits, please visit: https://jobs.thermofisher.com/global/en/total-rewards


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