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Senior Injection Molding Process Engineer Jobs in Pennsylvania

Genesis Global Group

Injection Molding Mechanic

Bristol, PA · On-site

$21.50 - $28.75/hr

This role is essential to ensuring production runs are processing efficiently according to ... Work from engineering drawings and specifications, quality assurance standards and test procedures

Technimark

$65K - $86K/yr

Manufacturing Engineer - Injection Molding & Process Improvement (M-F Dayshift) Job Category : Indirect Labor - Fixed Requisition Number : MANUF003298 * Posted : September 8, 2026 * Full-Time * On ...

New

Essentra

Process Engineer

Erie, PA

$70K - $90K/yr

The Process Engineer will sample new injection mold tooling, find acceptable processes for future production runs, provide input on processing challenges, and provide any necessary training ...

New

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Senior Injection Molding Process Engineer information

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the most commonly searched types of Injection Molding Process Engineer jobs in Pennsylvania?

The most popular types of Injection Molding Process Engineer jobs in Pennsylvania are:

What are popular job titles related to Senior Injection Molding Process Engineer jobs in Pennsylvania?

For Senior Injection Molding Process Engineer jobs in Pennsylvania, the most frequently searched job titles are:

What job categories do people searching Senior Injection Molding Process Engineer jobs in Pennsylvania look for?

The top searched job categories for Senior Injection Molding Process Engineer jobs in Pennsylvania are:

What cities in Pennsylvania are hiring for Senior Injection Molding Process Engineer jobs?

Cities in Pennsylvania with the most Senior Injection Molding Process Engineer job openings:

Senior Injection Molding Process Engineer jobs near you
Infographic showing various Senior Injection Molding Process Engineer job openings in Pennsylvania as of September 2026, with employment types broken down into 1% As Needed, 77% Full Time, 19% Part Time, 2% Contract, and 1% Nights. Highlights an 89% Physical, 3% Hybrid, and 8% Remote job distribution.

1st or 3rd Shift Injection Molding Processor (Bardot Plastics, Easton, 18045)

Allentown, PA • On-site

New Pig Corporation
Manufacturing • 201 - 500 employees
Learn more about New Pig Corporationexternal

$24.75 - $29.75/hr

Full-time

Medical, Dental, Vision, Retirement, PTO

This job post has expired 1 day ago. Applications are no longer accepted.

New Pig rating

8.1

Company rating: 8.1 out of 10

Based on 5 frontline employees who took The Breakroom Quiz

Job description

Injection Molding Processor/Supervisor (1st Shift Daylight  OR  3rd Shift Overnight)
Bardot Plastics LLC, Easton, PA 18045 | 610-253-0600
 
Full-Time | Competitive Pay + Shift Differential + Comprehensive Benefits
 
About the Role 
We are seeking experienced Injection Molding Process Technicians to support our multi-shift manufacturing operation. This role is critical to ensuring consistent part quality, efficient cycle times, and stable processing across a wide range of materials and tooling.
 
 
This is a hands-on position, ideal for individuals who take pride in troubleshooting, process optimization, and maintaining high production standards.
 
Key Responsibilities 
• Set up, start up, and troubleshoot injection molding machines and processes
• Establish and maintain robust, repeatable processes
• Monitor part quality and make process adjustments as needed
• Optimize cycle times while maintaining quality standards
• Work with a variety of materials, including PP, ABS, HDPE, Nylon, and engineered resins
• Identify and resolve molding defects (warp, sink, burn, short shots, etc.)
• Perform mold changes and assist with preventive maintenance
• Document and update process parameters and setup sheets
• Collaborate with supervisors, QC, and maintenance teams
• Support continuous improvement initiatives on the production floor
 
Qualifications 
• 3+ years of injection molding processing experience (required)
• Strong troubleshooting skills; experience with scientific molding principles preferred
• Experience with a variety of presses (50–700+ ton range is a plus)
• Ability to read and understand process sheets and work instructions
• Knowledge of material behavior and processing windows
• Comfortable working independently on off shifts
• Mechanical aptitude and attention to detail
 
Compensation & Benefits 
• Competitive hourly rate based on experience
• Shift differential for 3rd shift 
• Overtime opportunities
• Health, dental, and vision insurance
• Paid time off and holidays
• 401(k) with company match
• Stable, growing company with long-term opportunity
 
Why Join Us 
• Well-established injection molding operation with modern equipment
• Team-oriented environment with strong leadership support
• Opportunity to make a direct impact on production and quality
• Growth potential into senior technical or supervisory roles
 
Apply Today 
If you are a skilled process technician who enjoys solving problems and keeping production running at peak performance, we want to hear from you.
 
Located in Easton, PA, Bardot Plastics LLC is part of the New Pendulum group of companies. We’ve built our reputation as specialists in high-tonnage injection molding of large parts using both engineered & non-engineered resins. We deliver on our founding mantra of “making it right the first time,” blending leading-edge engineering & high-volume production capabilities with a deep commitment to our craft. For prompt, confidential consideration, please contact: Chris, cboucher@bardotplastics.com, 610-253-0600 or stop by Bardot Plastics, Palmer Industrial Park, 10 McFadden Rd, Easton, PA 18045 for more info.
Bardot Plastics LLC is an Equal Opportunity Employer.
 

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