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Senior Injection Molding Process Engineer Jobs in Arizona

Dexcom, Inc.

Sr Process Engineer

Mesa, AZ · On-site

$103K - $133K/yr

As a Sr Process Engineer, you will bring together mechanical, systems, electrical measurement, robotics, software, UX and data informatics to deliver a sustainable manufacturing process and build ...

Dexcom

Sr Process Engineer

Mesa, AZ · On-site

$103K - $133K/yr

As a Sr Process Engineer, you will bring together mechanical, systems, electrical measurement, robotics, software, UX and data informatics to deliver a sustainable manufacturing process and build ...

CYNET SYSTEMS

Senior Process Engineer

Chandler, AZ · On-site

$67 - $77/hr

Professional Engineering license or ability to obtain registration preferred. * In-depth knowledge of Semiconductor Industry Process Systems including Industrial and Specialty Gases, Bulk and Planar ...

ERMCO

Senior Process Engineer

Waddell, AZ · On-site

$101K - $131K/yr

Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and supporting the company's lean transformation journey. This position is responsible for analyzing ...

New

ERMCO Phoenix

Senior Process Engineer

Waddell, AZ · On-site

$101K - $131K/yr

Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and supporting the company's lean transformation journey. This position is responsible for analyzing ...

ERMCO Phoenix

Senior Process Engineer

Waddell, AZ · On-site

$101K - $131K/yr

Job Summary The Senior Process Engineer plays a critical role in driving operational excellence and supporting the company's lean transformation journey. This position is responsible for analyzing ...

Linde

Senior Process Engineer

Kingman, AZ · On-site

$92K - $120K/yr

Senior Process Engineer Medford, OR, Kingman, AZ, United States req31367 What you will enjoy doing* * Design and commission systems for gas purification, handling, and disposal. * You will ...

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Senior Injection Molding Process Engineer information

What are the key skills and qualifications needed to thrive as a senior injection molding process engineer?

To thrive as a Senior Injection Molding Process Engineer, you need a deep understanding of polymer science, mold design, process optimization, and typically a degree in engineering or a related field. Expertise with CAD software, process simulation tools, and familiarity with quality systems like ISO 9001 are commonly required, along with certifications such as RJG or Six Sigma. Strong analytical thinking, problem-solving abilities, and effective communication are essential soft skills for collaborating with cross-functional teams and troubleshooting production issues. These skills ensure efficient production, high-quality output, and continuous improvement in complex manufacturing environments.

What does a senior injection molding process engineer do?

A Senior Injection Molding Process Engineer is responsible for designing, optimizing, and troubleshooting the injection molding process used to manufacture plastic parts. They oversee process improvements, ensure product quality, and collaborate with cross-functional teams to meet production goals. Additionally, they may develop and implement new molding technologies, train staff, and support maintenance of equipment to ensure efficient and reliable operations.

What is the difference between Senior Injection Molding Process Engineer vs Injection Molding Technician?

AspectSenior Injection Molding Process EngineerInjection Molding Technician
CredentialsBachelor's degree in engineering or related field, certifications in process optimizationTechnical diploma or associate degree, on-the-job training
Work EnvironmentDesigning processes, analyzing data, improving production efficiencyOperating machinery, performing setup and maintenance
ResponsibilitiesProcess development, troubleshooting, process validationMachine operation, quality checks, routine maintenance

The Senior Injection Molding Process Engineer focuses on process design, optimization, and troubleshooting, requiring higher-level technical skills and education. In contrast, the Injection Molding Technician handles daily machine operation and maintenance tasks. Both roles are essential in the manufacturing environment but differ in scope and responsibilities.

What are the common challenges faced by senior injection molding process engineers when introducing a new mold into production?

Senior Injection Molding Process Engineers often encounter challenges such as optimizing process parameters for new molds, ensuring part quality meets specifications, and troubleshooting issues like warpage or incomplete filling. Collaboration with design, tooling, and quality teams is essential to address these challenges and implement effective solutions quickly. Additionally, balancing production efficiency with consistent quality requires careful monitoring and adjustment during the initial production runs.
What are the most commonly searched types of Injection Molding Process Engineer jobs in Arizona? The most popular types of Injection Molding Process Engineer jobs in Arizona are:
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What cities in Arizona are hiring for Senior Injection Molding Process Engineer jobs? Cities in Arizona with the most Senior Injection Molding Process Engineer job openings:
Senior Injection Molding Process Engineer jobs near you
Infographic showing various Senior Injection Molding Process Engineer job openings in Arizona as of August 2026, with employment types broken down into 100% Full Time. Highlights an 100% In-person job distribution.

Senior Process Engineer

W. L. Gore & Associates, Inc.

Flagstaff, AZ • On-site

$102K - $132K/yr

Full-time

Posted 7 days ago

W. L. Gore & Associates rating

8.9

Company rating: 8.9 out of 10

Based on 79 frontline employees who took The Breakroom Quiz

8th of 536 rated manufacturers

Job description

Senior Process Engineer
Req Id: 1992
State/Province: Arizona
Business: Gore Medical Products
Category: Engineering, Scientists & Technicians
Sub-Category: Engineering
Work Arrangement: Hybrid
Posting Start Date: 7/30/26
Posting End Date: 8/13/26
About the Role
Research & Development is currently seeking Process Engineers to support the development, optimization, and commercialization of new medical devices and commercialization of advanced process technologies. In this experienced technical role, you will apply engineering expertise, strategic thinking, and cross-functional influence to drive process innovation, shape manufacturing capabilities of medical devices to meet long term business requirements, and ensure robust, scalable solutions for new product and/or equipment development.
This posting includes opportunities to support the following teams: Thermal Capabilities, Crush/Load Capabilities, Wrap/Laser Capabilities, Aortic NPD, and Peripheral NPD.
These positions will be located in our Flagstaff, Arizona facility.
Responsibilities
  • Provide senior-level process engineering support for new and existing medical device manufacturing processes, ensuring stable, capable, compliant, and scalable operations.
  • Embrace a mindset of continuous learning by challenging assumptions, exploring new approaches, and actively seeking opportunities to grow and innovate.
  • Collaborate with multiple functions to establish and execute project schedules for process/technology development, validation and commercialization activities.
  • Specify, evaluate, select, implement, and commission new equipment, tooling, fixtures, and emerging process capabilities as required to support project success.
  • Identify technical uncertainties, apply engineering fundamentals, and drive resolution of complex technical challenges using structured methodologies to control critical process parameters and key process inputs to ensure products meet specifications, customer requirements, and quality system expectations.
  • Plan, prototype, and execute structured technical studies using engineering fundamentals and statistical tools such as design of experiments, statistical process control, capability analysis, and process characterization.
  • Lead or support process validation activities, including IQ, OQ, POQ, SQA, process characterization, and related documentation, ensuring compliance with regulatory and quality system requirements.
  • Document technical work clearly and communicate insights, risks, recommendations, decisions, and project status to cross-functional partners, manufacturing teams, and technical leadership by utilizing Gore project practices and lean business tools to effectively prioritize, plan, and drive projects from development to completion.
  • Support initiatives to improve product quality, process/technology capability, ergonomics, safety, environmental impact, and financial metrics for R&D projects and process improvements.
  • Effectively collaborate and influence cross-functional teams including product specialists, supply chain, manufacturing, regulatory, quality, and external partners.

Required Qualifications
  • Bachelor's or advanced degree in engineering or science, such as Chemical, Mechanical, Materials, or a related discipline, with a minimum of 5 years of hands-on experience supporting new product development or manufacturing.
  • Demonstrated expertise applying structured problem-solving approaches, including 8D, DMAIC, PDCA, 5 Why, Why Trees, and Fishbone analysis.
  • Advanced or expert knowledge of process or technology development, manufacturing scalability, and the strategic application of regulatory requirements.
  • Experience leading medium- to large-scale initiatives involving a process domain, project teams, or manufacturing lines, including resolving systemic issues affecting those teams or operations.
  • Ability to define and execute project management strategies that accelerate timelines from established baselines and drive decision-making through refined business proposals presented to local or business group leadership.
  • Experience solving underdefined and challenging problems by applying established approaches and solutions while evaluating cross-functional impacts to products and processes.
  • Experience coaching and reviewing the work of local team members while contributing subject-matter expertise to the development of operational strategies.
  • Demonstrated ability to independently prioritize, plan, and execute projects from development through completion while collaborating effectively and influencing across engineering, maintenance, quality, manufacturing, and other functions.
  • Experience supporting equipment validations, process qualifications, commissioning activities, and the implementation of new manufacturing capabilities.
  • Ability to travel up to 25% as needed to support project execution, equipment implementation, process development, validation, and manufacturing support activities. Travel requirements may vary by team and location.

Desired Qualifications
  • Lean Six Sigma certification or equivalent experience applying Lean methodologies
  • Background in prototyping mechanical or electromechanical systems, including interpreting engineering drawings and requirements
  • Minimum 3 years in new product development, manufacturing, or relevant process technology areas (i.e., thermal processing, crush/loading of medical devices, wrap processes, laser processing, or stent graft process development) & experience throughout the full design control process

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