ZipRecruiter

Log In

1

Senior Engineer Metallurgy Jobs in Raleigh, NC (NOW HIRING)

Vulcan Elements

Sr. SCADA/HMI Platform Engineer

Benson, NC

$84K - $116K/yr

As the SCADA/HMI Platform Engineer you will technically lead the selection of the SCADA, historian ... Experience in heavy industrial, greenfield, chemical, or metallurgical manufacturing environments.

Vulcan Elements

Sr. Controls Engineer

Benson, NC

$78K - $104K/yr

As the Senior Controls Engineer you will lead the controls and software integration for a massive 1 ... Experience in heavy industrial, greenfield, chemical, or metallurgical manufacturing environments.

next page

Showing results 1-20

All JobsEngineer Metallurgy JobsSenior Engineer Metallurgy JobsSenior Engineer Metallurgy Jobs in Raleigh, NC

Senior Engineer Metallurgy information

See Raleigh, NC salary details

$57.8K

$123K

$178.4K

How much do senior engineer metallurgy jobs pay per year?

As of Aug 16, 2026, the average yearly pay for senior engineer metallurgy in Raleigh, NC is $123,024.00, according to ZipRecruiter salary data. Most workers in this role earn between $101,600.00 and $139,500.00 per year, depending on experience, location, and employer.

What does a senior engineer metallurgy do?

A Senior Engineer Metallurgy is responsible for overseeing the development, testing, and implementation of processes related to the extraction, processing, and treatment of metals. They analyze the properties and behaviors of metals and alloys to improve manufacturing methods and product quality. Additionally, they may lead projects, mentor junior engineers, and collaborate with other departments to solve technical challenges and ensure compliance with industry standards.

What is the difference between Senior Engineer Metallurgy vs Metallurgical Engineer?

AspectSenior Engineer MetallurgyMetallurgical Engineer
CredentialsBachelor's or Master's in Metallurgy or Materials Science, Professional Engineer (PE) license often preferredBachelor's or Master's in Metallurgy, Materials Science, or related field; PE license optional
Work EnvironmentDesign, analysis, and oversight in manufacturing, mining, or aerospace industriesResearch, testing, and development in labs or production facilities
Employer & Industry UsageUsed by engineering firms, manufacturing companies, and mining industriesCommon in research institutions, manufacturing, and materials development sectors

While both roles require a background in metallurgy, Senior Engineer Metallurgy typically involves leadership, project management, and oversight responsibilities, whereas Metallurgical Engineers focus more on research, testing, and development tasks. The senior role often requires more experience and possibly a PE license, reflecting increased responsibility in industry applications.

How does a senior engineer metallurgy typically collaborate with other departments within a manufacturing organization?

A Senior Engineer Metallurgy frequently works alongside teams in production, quality assurance, research and development, and procurement to ensure materials meet required standards and processes run efficiently. They are often consulted during new product development for material selection and process optimization, and they troubleshoot issues related to material performance or quality on the production floor. Effective communication and cross-functional teamwork are essential, as metallurgists provide technical expertise and guidance that impact multiple stages of the manufacturing process.

What are the key skills and qualifications needed to thrive as a senior engineer metallurgy?

To thrive as a Senior Engineer Metallurgy, you need a deep understanding of metallurgical principles, materials science, and process optimization, typically supported by a degree in metallurgical engineering or a related field. Familiarity with laboratory analysis tools, metallurgical simulation software, and industry certifications such as NACE or AWS is often required. Strong problem-solving abilities, leadership, and effective communication help drive innovation and collaboration within technical teams. These skills are crucial for ensuring material quality, improving manufacturing processes, and achieving organizational goals in metallurgical projects.

What are popular job titles related to Senior Engineer Metallurgy jobs in Raleigh, NC?

For Senior Engineer Metallurgy jobs in Raleigh, NC, the most frequently searched job titles are:

What job categories do people searching Senior Engineer Metallurgy jobs in Raleigh, NC look for?

The top searched job categories for Senior Engineer Metallurgy jobs in Raleigh, NC are:

What cities near Raleigh, NC are hiring for Senior Engineer Metallurgy jobs?

Cities near Raleigh, NC with the most Senior Engineer Metallurgy job openings:

Senior Engineer Metallurgy jobs near you

Senior Materials & Process Engineer - Powder Metallurgy

Vulcan Elements

Durham, NC • On-site

$100K - $130K/yr

Full-time

Re-posted 9 days ago

Job description

Vulcan Elements is manufacturing American rare-earth permanent magnets for a secure, resilient future. With a focus on national security and economic resiliency, we serve critical industries such as defense, aerospace, and automotive powering a high-technology future. Vulcan Elements is building a team of ambitious professionals committed to Mission Focus, Technical Excellence and Transparency.

As a Senior/Staff Materials and Process Engineer, you will serve as the technical lead for the end-to-end powder metallurgy manufacturing process—spanning powder processing, advanced compaction, and thermal treatment. You will be responsible for optimizing current production lines, scaling new NdFeB magnet formulations, and troubleshooting complex materials anomalies. This role bridges the gap between R&D and high-volume production, ensuring maximum magnetic performance, microstructural integrity, and manufacturing yield. This is a high-impact, high-ownership role requiring deep technical expertise and leadership.

Responsibilities

  • Own and optimize the powder metallurgy pipeline, including hydrogen decrepitation, jet milling, pressing and compaction, vacuum sintering, and post-sinter heat treatments.
  • Correlate process variables to magnetic properties, microstructure, and part quality.
  • Lead root-cause failure analyses for sample defects and implement corrective actions.
  • Transition new alloy compositions from pilot scale to robust, high-volume production.
  • Define technical specifications and partner with Manufacturing team for selection and commissioning of next-generation manufacturing equipment.

Responsibilities and tasks outlined are not exhaustive and may change as determined by the needs of the business.

Qualifications

  • Bachelor's, Master's, or Ph.D. in Materials Science, Metallurgical Engineering, Chemical Engineering, or a related technical discipline.
  • 8+ years of hands-on engineering experience in powder metallurgy processing (industrial manufacturing setting preferred).
  • Experience with reactive metal powder processing, protective inert atmospheres , vacuum thermal processing, and advanced sintering kinetics.
  • Experience with materials characterization and analytical techniques such as SEM, XRD, TGA/DSC
  • Strong experience in design of experiments, statistical processing, and leading research efforts

Must be a U.S. Person due to required access to U.S. export-controlled information or facilities.

Preferred Qualifications

  • Direct experience in the manufacturing of sintered NdFeB permanent magnets and grain boundary diffusion processes.
  • Strong proficiency in evaluating magnetic materials properties and interpreting microstructural data.
  • Experience utilizing data analysis tools (such as Python, MATLAB, or JMP) to analyze manufacturing quality datasets or automate performance mapping.
  • Familiarity with ISO 9001 or IATF 16949 quality management standards.

Physical and Environmental Requirements

The position requires regular presence on the production floor and the ability to navigate all areas of the facility. Candidates must be able to climb stairs, stand and walk for extended periods, and work in environments that may be hot, humid, or noisy. The role also requires the use of personal protective equipment, including respirators, and adherence to all applicable safety policies, procedures, and regulatory requirements. Employees must be able to complete required fit testing, wear appropriate PPE for the duration of assigned tasks, and respond safely to changing conditions within the production environment.