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Senior Design Engineer Jobs in Illinois (NOW HIRING)

Suncast

Senior Design Engineer

Batavia, IL · On-site

The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD ...

New

suncast

Senior Design Engineer

Batavia, IL

The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD ...

New

suncast

Senior Design Engineer

Batavia, IL · On-site

The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD ...

New

Philippi-Hagenbuch

Senior Design Engineer

Peoria, IL

Senior Design Engineer Philippi-Hagenbuch, Inc. | Peoria, IL Design the equipment that moves the world. At Philippi-Hagenbuch (PHIL), we don't build ordinary equipment-we engineer custom solutions ...

Philippi-Hagenbuch Inc.

Senior Design Engineer

Peoria, IL · On-site

$90K - $110K/yr

Senior Design Engineer Philippi-Hagenbuch, Inc. | Peoria, IL Design the equipment that moves the world. At Philippi-Hagenbuch (PHIL), we don't build ordinary equipment-we engineer custom solutions ...

Philippi-Hagenbuch Inc.

Senior Design Engineer

Peoria, IL · On-site

$90K - $110K/yr

Senior Design EngineerPhilippi-Hagenbuch, Inc. | Peoria, ILDesign the equipment that moves the world.At Philippi-Hagenbuch (PHIL), we don't build ordinary equipment-we engineer custom solutions for ...

Sterling Engineering Inc.

SR Design Engineer

Wheaton, IL · On-site +1

$135K - $160K/yr

Senior Design Engineer - Electric Distribution Location: Remote/Wheaton, IL Hire Type: Direct Hire Salary: $135K-$160K/YR Benefits: Medical, Dental, Vision, Life Insurance, 401(k) with company match ...

Lippert

Sr. Design Engineer

Chicago, IL · On-site

The Sr. Design Engineer is responsible for solving day-to-day design challenges of existing products as well as developing new products from concept through production. They will support existing ...

Lippert

Sr. Design Engineer

Chicago, IL · On-site

The Sr. Design Engineer is responsible for solving day-to-day design challenges of existing products as well as developing new products from concept through production. They will support existing ...

Lippert

Sr. Design Engineer

Chicago, IL

The Sr. Design Engineer is responsible for solving day-to-day design challenges of existing products as well as developing new products from concept through production. They will support existing ...

The Will Group

Senior Design Engineer

Wheaton, IL · On-site

$130K - $165K/yr

The Will Group is seeking a Senior Design Engineer - Electrical Distribution to help lead utility engineering projects serving Commonwealth Edison and other Exelon operating companies. This is an ...

Luxus

Senior Design Engineer - Bridge

West Chicago, IL · Hybrid

$85K - $115K/yr

Senior Design Engineer - Bridge Location: Chicago, IL (Hybrid - Flexible Schedule, Partial Remote) Company: Epstein Global (Represented by Luxus Group) Salary: $85,000 - $115,000 annually Experience ...

Luxus

Senior Design Engineer - Bridge

West Chicago, IL · Hybrid

$85K - $115K/yr

Senior Design Engineer - Bridge Location: Chicago, IL (Hybrid - Flexible Schedule, Partial Remote) Company: Epstein Global (Represented by Luxus Group) Salary: $85,000 - $115,000 annually Experience ...

Luxus

Senior Design Engineer - Bridge

West Chicago, IL · On-site

$85K - $115K/yr

Senior Design Engineer - Bridge Location: Chicago, IL (Hybrid - Flexible Schedule, Partial Remote) Company: Epstein Global (Represented by Luxus Group) Salary: $85,000 - $115,000 annually Experience ...

suncast

Engineer III - Design

Batavia, IL · On-site

The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD ...

New

suncast

Engineer III - Design

Batavia, IL · On-site

The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD ...

New

Enpro Industries

Sr. Design Engineer

Harwood Heights, IL · On-site

$119K - $178K/yr

Job Summary A Sr. Design Engineer is responsible for the design, development, and continuous improvement of custom-engineered mechanical seals for demanding applications. This role focuses on ...

Enpro

Sr. Design Engineer

Harwood Heights, IL · On-site

$119K - $178K/yr

Job Summary A Sr. Design Engineer is responsible for the design, development, and continuous improvement of custom-engineered mechanical seals for demanding applications. This role focuses on ...

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All JobsDesign Engineer JobsSenior Design Engineer JobsSenior Design Engineer Jobs in Illinois

Senior Design Engineer information

See Illinois salary details

$61K

$117.7K

$185.6K

How much do senior design engineer jobs pay per year?

As of Aug 16, 2026, the average yearly pay for senior design engineer in Illinois is $117,703.00, according to ZipRecruiter salary data. Most workers in this role earn between $92,100.00 and $134,200.00 per year, depending on experience, location, and employer.

How much do senior design engineers earn?

Senior design engineers typically earn between $80,000 and $130,000 annually, depending on experience, industry, and location. They often have specialized skills in CAD software and engineering principles, which can influence salary levels.

How does a senior design engineer typically collaborate with cross-functional teams during a product development cycle?

Senior Design Engineers frequently work alongside professionals from manufacturing, quality assurance, project management, and marketing to ensure the successful development and launch of products. They lead design reviews, gather input from other departments, and address technical challenges collaboratively. This role requires strong communication skills and the ability to balance design intent with practical constraints such as cost, manufacturability, and regulatory requirements. Regular meetings and iterative feedback loops are a standard part of the process, making teamwork and adaptability essential for success.

What are the key skills and qualifications needed to thrive as a senior design engineer, and why are they important?

To thrive as a Senior Design Engineer, you need a strong background in engineering principles, advanced problem-solving abilities, and a relevant bachelor's or master's degree in engineering. Proficiency with CAD software, simulation tools, and familiarity with industry standards or certifications such as PE (Professional Engineer) are typically required. Leadership, effective communication, and project management skills set top performers apart in this role. These competencies ensure the delivery of innovative, reliable designs while leading teams and projects to successful outcomes.

What is the difference between Senior Design Engineer vs Mechanical Design Engineer?

AspectSenior Design EngineerMechanical Design Engineer
Required CredentialsBachelor's degree in engineering, experience in design, possibly professional engineering licenseBachelor's degree in mechanical engineering or related field, design experience
Work EnvironmentDesign teams, project management, cross-disciplinary collaborationDesign and development of mechanical components, CAD work, prototype testing
Employer & Industry UsageEngineering firms, manufacturing, aerospace, automotiveManufacturing, product design, machinery development

The main difference is that a Senior Design Engineer typically has more experience, leadership responsibilities, and may oversee projects, while a Mechanical Design Engineer focuses on creating and testing mechanical components. Both roles require similar technical skills and work in related environments, but the senior position involves more oversight and strategic input.

What does a senior design engineer do?

A Senior Design Engineer is responsible for leading the design and development of products, systems, or components, often within engineering or manufacturing industries. They create detailed technical drawings and specifications, oversee project timelines, and collaborate with cross-functional teams to ensure designs meet safety, quality, and efficiency standards. Additionally, they mentor junior engineers, troubleshoot design challenges, and may interact with clients or stakeholders to clarify requirements and present solutions. Their role combines technical expertise, project management, and leadership skills.

What are the most commonly searched types of Design Engineer jobs in Illinois?

The most popular types of Design Engineer jobs in Illinois are:

What are popular job titles related to Senior Design Engineer jobs in Illinois?

For Senior Design Engineer jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Senior Design Engineer jobs in Illinois look for?

The top searched job categories for Senior Design Engineer jobs in Illinois are:

What cities in Illinois are hiring for Senior Design Engineer jobs?

Cities in Illinois with the most Senior Design Engineer job openings:

What are popular job titles related to Senior Design Engineer jobs in IL?

For Senior Design Engineer jobs in IL, the most frequently searched job titles are:

Senior Design Engineer jobs near you
Infographic showing various Senior Design Engineer job openings in Illinois as of August 2026, with employment types broken down into 1% Internship, 87% Full Time, 8% Part Time, and 4% Contract. Highlights an 84% Physical, 5% Hybrid, and 11% Remote job distribution, with an average salary of $117,703 per year, or $56.6 per hour.

Senior Design Engineer

Suncast

Batavia, IL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 2 days ago

New

Job description

Suncast Corporation is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.
The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD design until production to successfully deliver projects on time, cost, and quality. Creates and verifies designs using CAE, manual methods, and functional test to minimize risk. Resulting products must meet cosmetic, functional, quality, cost, and timing expectations.
Responsibilities:
The following duties are considered essential to this position. Other responsibilities may be assigned.
  • Has a full understanding of area of specialization; resolves a wide range of issues in creative ways.
  • The Senior Design Engineer will have the ability to organize and prioritize simultaneous projects.
  • Strong understanding of mechanical principles.
  • The Senior Design Engineer will need a understanding of manufacturing processes from injection molding, blow molding, stamping, roll forming, and powder coating.
  • Has developed proficiency in a range of processes or procedures through job-related training and considerable on-the-job experience.
  • Completes a variety of atypical assignments.
  • Works within defined processes and procedures or methodologies and helps determine the appropriate approach for new assignments.
  • Works with a limited degree of supervision.
  • Acts as an informal resource for colleagues with less experience.
  • The Senior Design Engineer will develop solutions and recommendations; take ownership of the engineering process.
  • Represents the level at which career may stabilize for many years or even until retirement.
  • Understands and applies latest technology in designs.
  • May participate in activities related to protecting Suncast intellectual property.
  • Defines requirements to aid in the analysis and solving of problems.
  • The Design Engineer works within cross-company collaboration and develops positive relationships with other engineering disciplines and other Suncast functions, such as product management, sales, manufacturing, and marketing to support client needs.

Qualifications:
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
  • A 4-year Bachelor of science degree in an appropriate engineering discipline (a Bachelor of applied science degree will NOT be accepted) from an accredited institution in the U.S. or a comparable foreign university.
  • Must have 8+ years of experience.
  • High level of expertise in solid modeling (SolidWorks preferred).
  • Strong mechanical aptitude.
  • Good conceptualization, visualization and creativity.
  • Good time management, prioritization and analytical problem solving.
  • Ability to perform detail-oriented work with high degree of accuracy.
  • Good design experience with Plastics, sheet metal, metal castings (Die and sand) with knowledge of material specs and use.
  • Good experience in new product design and development.
  • Knowledge & experience of GD&T required.
  • Knowledge of tools (FMEA, DOE, FEA, 8D etc) required.
  • Complies with record-keeping and file sharing conventions.
  • Adaptable, able to adjust to ongoing changes and improvements.
  • Experience with assemblies and mechanisms.
  • Good understanding of manufacturing processes.
  • Ability to define problems, collect data, establish facts, and draw valid conclusions. Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
  • This position requires a high degree of computer literacy. The employee must understand file management methods using Windows platforms. There must be a strong understanding of three-dimensional CAD methods and solid modeling methods. Experience in SolidWorks is a strong plus. This employee must also be thoroughly familiar with spreadsheets and be able to use features such as complex formulas and graphing.

Work Environment:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing these duties, the employee will divide his or her time between an office, a manufacturing facility, and a workshop. Typically, offices are climate controlled and have a moderate noise level for an office. Manufacturing areas are subject to seasonal variations in temperature. Noise level is generally moderate for manufacturing. The workshop is temperature controlled although it may be subject to some seasonal variations in temperature and humidity. Noise level is moderate for a workshop. Safety equipment must be worn when in the manufacturing area and the workshop. Some travel to outside vendors may be required.
The Anticipated Pay Range for This Position: $85K-$115K annually.
Suncast offers a comprehensive benefits package including:
  • Medical, Dental, Prescription Drugs, Vision insurance, Telehealth benefits
  • Group Term Life insurance
  • 401K with employer match
  • Paid vacation time off
  • Paid holidays
  • Short- and long-term disability coverage
  • Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health
  • Paid Parental Leave (maternity & paternity)
  • Tuition Reimbursement

All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.

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