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Roll Forming Jobs in Illinois (NOW HIRING)

Suncast

Senior Design Engineer

Batavia, IL · On-site

The Senior Design Engineer will need a understanding of manufacturing processes from injection molding, blow molding, stamping, roll forming, and powder coating. * Has developed proficiency in a ...

Aerotek

TIG Welder

Peoria, IL · On-site

$27 - $34/hr

Operate and set up basic forming and machining equipment, such as roll-formers, pan brakes, drill presses, and band saws, to support fabrication tasks. * Use hand tools safely and effectively ...

Rivian

Senior Materials Engineer - Metals

Normal, IL · On-site

$98K - $123K/yr

... and forming of metallic components. * Evaluate tradeoffs across performance, cost ... cold rolling and finishing. * Strong metallurgical background in steels, including phase ...

Chromalox

Fabricator, Process Heat (1st shift)

Cary, IL

$18.50 - $24/hr

Operate pneumatic forming machines and rollers. * Utilize equipment such as CNC mills, CNC lathes, CNC lasers, water jets, and plasma pipe cutters. * Maintain cleanliness and organization of work ...

Amcor plc

Extrusion Operator

Mundelein, IL · On-site

$22/hr

Arrange scrap recovery rolls or cart in proper feed manner * Operate equipment or monitor continuing operations to maintain proper flow of raw and scrap film material and forming, cutting, and rewind ...

Amcor

Extrusion Operator

Mundelein, IL · On-site

$22/hr

Arrange scrap recovery rolls or cart in proper feed manner * Operate equipment or monitor continuing operations to maintain proper flow of raw and scrap film material and forming, cutting, and rewind ...

CST Industries, Inc.

Quality Inspector

Dekalb, IL · On-site

... welding, CNC, forming, assembly, coating, and warehousing. * Must work effectively and ... Angle roll, horizontal roll, plate roll, vertical and horizontal band saw and press brake. De ...

Orsolini Welding & Fabricating

Be Seen First

Welder Fabricator

Chicago, IL · On-site

$22 - $25/hr

Fabricate and assemble the metal components by cutting, bending forming parts * Using simple ... Operate shop machines (Shearing, bending, plasma cutting, rolling, drilling, cutting, pipe plasma ...

Integrity Trade Services

Assemblers

University Park, IL · On-site

$20 - $22/hr

Operate, change over, and adjust equipment; perform riveting, forming, sealing, and subassembly tasks. * Assemble subunits and complete units using hand tools, press, and rolling operations. * Clean ...

Integrity Trade Services

Assemblers

Crete, IL

$20 - $22/hr

Rotate between departments and work centers (bench work, assembly machines, rolling lathes) to ... Set up, change over, operate, and adjust equipment for assembly tasks (spin riveting, forming ...

Integrity Trade Services

Assemblers

University Park, IL · On-site

$20 - $22/hr

Rotate between departments and work centers (bench work, assembly machines, rolling lathes) to ... Set up, change over, operate, and adjust equipment for assembly tasks (spin riveting, forming ...

Navtech, Inc.

IOS Architect

Chicago, IL · On-site

Cross mobile platform development experience, including plat forming on mobile operating systems ... Suite 1200, Rolling Meadows, IL 60008 Disclaimer : We respect your Online Privacy. This email ...

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Roll Forming information

See Illinois salary details

$13

$18

$26

How much do roll forming jobs pay per hour?

As of Aug 22, 2026, the average hourly pay for roll forming in Illinois is $18.69, according to ZipRecruiter salary data. Most workers in this role earn between $16.78 and $19.57 per hour, depending on experience, location, and employer.

What is roll forming?

A Roll Forming job involves operating machinery that shapes metal into continuous profiles by passing it through a series of rollers. Workers in this role set up, monitor, and adjust the roll forming equipment to ensure accurate production. They also inspect finished products for quality, troubleshoot issues, and perform basic machine maintenance. This job requires attention to detail, mechanical skills, and the ability to read blueprints or work instructions.

What does a typical day look like for someone in roll forming?

A typical day in Roll Forming involves setting up and operating roll forming machines, monitoring the quality of metal parts as they are shaped, and performing routine maintenance to keep equipment running smoothly. You’ll often work as part of a manufacturing team, collaborating with quality control inspectors and production supervisors to meet output targets. The role can involve standing for long periods, handling raw materials, and troubleshooting minor mechanical issues as they arise. Attention to safety and consistent communication with colleagues are key aspects of daily responsibilities. This role is ideal for those who enjoy hands-on work in a dynamic production environment.

What are the key skills and qualifications needed to thrive in roll forming, and why are they important?

To thrive in Roll Forming, you need a solid understanding of metalworking processes, mechanical aptitude, and experience operating roll forming machinery, often supported by a high school diploma or relevant technical training. Familiarity with CNC controls, measurement instruments, and safety protocols is typically required and may be enhanced by certifications in manufacturing or machine operation. Attention to detail, problem-solving ability, and teamwork are valuable soft skills in this role. These competencies help ensure the production of high-quality components, operational efficiency, and a safe work environment.

What are the most commonly searched types of Roll Forming jobs in Illinois?

The most popular types of Roll Forming jobs in Illinois are:

What are popular job titles related to Roll Forming jobs in Illinois?

For Roll Forming jobs in Illinois, the most frequently searched job titles are:

What job categories do people searching Roll Forming jobs in Illinois look for?

The top searched job categories for Roll Forming jobs in Illinois are:

Roll Forming jobs near you
Infographic showing various Roll Forming job openings in Illinois as of August 2026, with employment types broken down into 88% Full Time, and 12% Nights. Highlights an 100% In-person job distribution, with an average salary of $38,869 per year, or $18.7 per hour.

Senior Design Engineer

Suncast

Batavia, IL • On-site

Full-time

Medical, Dental, Vision, Life, Retirement, PTO

Posted 9 days ago

Job description

Suncast Corporation is the leading US-based designer, manufacturer, and distributor of high-quality resin products for the home and industrial markets. A privately held company headquartered in Western Chicago, Illinois, Suncast prides itself on 35 years of innovation and sustainability across a wide range of product categories with materials proudly sourced in the USA. Everything we do is supported by the strength and ingenuity of American workers and we are committed to helping families across the country make the most of their unique spaces. We utilize state-of-the-art machinery and innovative manufacturing techniques to consistently engineer products of the highest possible quality.
The Senior Design Engineer is responsible for taking a product concept and developing it into a finished product. The Senior Design Engineer will lead all project-based activities from initial CAD design until production to successfully deliver projects on time, cost, and quality. Creates and verifies designs using CAE, manual methods, and functional test to minimize risk. Resulting products must meet cosmetic, functional, quality, cost, and timing expectations.
Responsibilities:
The following duties are considered essential to this position. Other responsibilities may be assigned.
  • Has a full understanding of area of specialization; resolves a wide range of issues in creative ways.
  • The Senior Design Engineer will have the ability to organize and prioritize simultaneous projects.
  • Strong understanding of mechanical principles.
  • The Senior Design Engineer will need a understanding of manufacturing processes from injection molding, blow molding, stamping, roll forming, and powder coating.
  • Has developed proficiency in a range of processes or procedures through job-related training and considerable on-the-job experience.
  • Completes a variety of atypical assignments.
  • Works within defined processes and procedures or methodologies and helps determine the appropriate approach for new assignments.
  • Works with a limited degree of supervision.
  • Acts as an informal resource for colleagues with less experience.
  • The Senior Design Engineer will develop solutions and recommendations; take ownership of the engineering process.
  • Represents the level at which career may stabilize for many years or even until retirement.
  • Understands and applies latest technology in designs.
  • May participate in activities related to protecting Suncast intellectual property.
  • Defines requirements to aid in the analysis and solving of problems.
  • The Design Engineer works within cross-company collaboration and develops positive relationships with other engineering disciplines and other Suncast functions, such as product management, sales, manufacturing, and marketing to support client needs.

Qualifications:
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
  • A 4-year Bachelor of science degree in an appropriate engineering discipline (a Bachelor of applied science degree will NOT be accepted) from an accredited institution in the U.S. or a comparable foreign university.
  • Must have 8+ years of experience.
  • High level of expertise in solid modeling (SolidWorks preferred).
  • Strong mechanical aptitude.
  • Good conceptualization, visualization and creativity.
  • Good time management, prioritization and analytical problem solving.
  • Ability to perform detail-oriented work with high degree of accuracy.
  • Good design experience with Plastics, sheet metal, metal castings (Die and sand) with knowledge of material specs and use.
  • Good experience in new product design and development.
  • Knowledge & experience of GD&T required.
  • Knowledge of tools (FMEA, DOE, FEA, 8D etc) required.
  • Complies with record-keeping and file sharing conventions.
  • Adaptable, able to adjust to ongoing changes and improvements.
  • Experience with assemblies and mechanisms.
  • Good understanding of manufacturing processes.
  • Ability to define problems, collect data, establish facts, and draw valid conclusions. Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables.
  • This position requires a high degree of computer literacy. The employee must understand file management methods using Windows platforms. There must be a strong understanding of three-dimensional CAD methods and solid modeling methods. Experience in SolidWorks is a strong plus. This employee must also be thoroughly familiar with spreadsheets and be able to use features such as complex formulas and graphing.

Work Environment:
The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
While performing these duties, the employee will divide his or her time between an office, a manufacturing facility, and a workshop. Typically, offices are climate controlled and have a moderate noise level for an office. Manufacturing areas are subject to seasonal variations in temperature. Noise level is generally moderate for manufacturing. The workshop is temperature controlled although it may be subject to some seasonal variations in temperature and humidity. Noise level is moderate for a workshop. Safety equipment must be worn when in the manufacturing area and the workshop. Some travel to outside vendors may be required.
The Anticipated Pay Range for This Position: $85K-$115K annually.
Suncast offers a comprehensive benefits package including:
  • Medical, Dental, Prescription Drugs, Vision insurance, Telehealth benefits
  • Group Term Life insurance
  • 401K with employer match
  • Paid vacation time off
  • Paid holidays
  • Short- and long-term disability coverage
  • Health Savings Accounts (HSAs) & Flexible Spending Accounts (FSAs) for health
  • Paid Parental Leave (maternity & paternity)
  • Tuition Reimbursement

All qualified applicants will be given equal consideration regardless of race, age, sex, disability, sexual orientation, gender identity, marital status, color, religion, protected veteran status or national origin.

Apply